Reconfigurable power converter having multiple power stages

Patent metadata

Field	Value
Publication number	US-12418239-B2
Application number	US-202117175466-A
Country	US
Kind code	B2
Filing date	Feb 12, 2021
Priority date	Feb 13, 2020
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

A power conversion device includes: a semiconductor substrate; a plurality of controllers formed on the semiconductor substrate; two or more converter phases formed on the semiconductor substrate; two or more programmable components formed on the semiconductor substrate, each of the programmable components connected to a respective one of the two or more converter phases; and an interconnect circuit formed on the semiconductor substrate. The two or more programmable components are programmable to selectively couple the two or more converter phases to the plurality of controllers via the interconnect circuit.

First claim

What is claimed is:

1. A power conversion device, comprising:
a semiconductor substrate;
first and second controller circuits formed on the semiconductor substrate;
a converter phase circuit formed on the semiconductor substrate; and
one or more programmable components formed on the semiconductor substrate that are programmable to couple the first controller circuit to the converter phase circuit in a first configuration such that the first controller circuit is arranged to regulate an output power of the converter phase circuit and to couple the second controller circuit to the converter phase circuit in a second configuration such that the second controller circuit is arranged to regulate the output power of the converter phase circuit; and
wherein the converter phase circuit comprises a selection switch arranged to couple the converter phase circuit to the first controller circuit in the first configuration or to the second controller circuit in the second configuration such that the converter phase circuit can be commanded by the first controller circuit or by the second controller circuit.

2. The power conversion device of claim 1 , wherein at least one of the one or more programmable components is a portion of the first or second controller circuits.

3. The power conversion device of claim 1 , wherein at least one of the one or more programmable components is a portion of the converter phase circuit.

4. The power conversion device of claim 1 , wherein at least one of the one or more programmable components is positioned between the first controller circuit and the converter phase circuit.

5. The power conversion device of claim 1 , further comprising an interconnect circuit formed on the semiconductor substrate and arranged to form one or more electrical connections between either of the first and second controller circuits and the converter phase circuit.

6. The power conversion device of claim 5 , wherein the one or more programmable components configure the electrical connections formed by the interconnect circuit.

7. The power conversion device of claim 1 , wherein the one or more programmable components comprise transistor-based switches.

8. The power conversion device of claim 1 , wherein the one or more programmable components comprise a non-volatile memory.

9. The power conversion device of claim 1 , wherein the one or more programmable components comprise digital circuitry.

10. The power conversion device of claim 1 , wherein the one or more programmable components comprise a fuse.

11. The power conversion device of claim 1 , wherein the one or more programmable components comprise an antifuse.

12. The power conversion device of claim 1 , further comprising a configurable capacitor coupled to the converter phase circuit.

13. The power conversion device of claim 1 , further comprising timing circuitry programmable to selectively trigger operation of the converter phase circuit at substantially regularly spaced time intervals.

14. A power conversion device, comprising:
a semiconductor substrate;
first and second controller circuits formed on the semiconductor substrate;
first and second converter phase circuits formed on the semiconductor substrate, wherein the first converter phase circuit comprises a first selection switch and the second converter phase circuit comprises a second selection switch;
and
a configurable circuit that couples the first controller circuit to the first and second converter phase circuits in a first configuration and couples the second controller circuit to the first converter phase circuit in a second configuration;
wherein the first and second selection switches are arranged to couple the first and second converter phase circuits to the first controller circuit; and
wherein the first and second selection switches are arranged to couple the first and second converter phase circuits to the second controller circuit.

15. The power conversion device of claim 14 , wherein the configurable circuit includes one or more programmable components.

16. The power conversion device of claim 15 , wherein at least one of the one or more programmable components is a portion of the first or second controller circuits.

17. The power conversion device of claim 15 , wherein at least one of the one or more programmable components is a portion of at least one of the first or second converter phase circuits.

18. The power conversion device of claim 15 , wherein at least one of the one or more programmable components is positioned between the first controller circuit and the first converter phase circuit.

19. The power conversion device of claim 15 , wherein the one or more programmable components comprise transistor-based switches.

20. The power conversion device of claim 15 , wherein the one or more programmable components comprise a non-volatile memory.

21. The power conversion device of claim 15 , wherein the one or more programmable components comprise digital circuitry.

22. The power conversion device of claim 15 , wherein the one or more programmable components comprise a fuse.

23. The power conversion device of claim 15 , wherein the one or more programmable components comprise an antifuse.

24. The power conversion device of claim 14 , wherein the configurable circuit includes an interconnect circuit formed on the semiconductor substrate and arranged to form electrical connections between any of the first or second controller circuits and any of the first or second converter phase circuits.

25. The power conversion device of claim 24 , wherein the configurable circuit includes one or more programmable components that configure the electrical connections formed by the interconnect circuit.

26. The power conversion device of claim 14 , further comprising a configurable capacitor coupled to at least one of the first or second converter phase circuits.

27. The power conversion device of claim 14 , wherein the configurable circuit includes an electrical conductor formed on the semiconductor substrate.

28. The power conversion device of claim 14 , further comprising an electrical routing structure coupled to the semiconductor substrate, wherein the configurable circuit includes an electrical conductor formed in the electrical routing structure.

29. The power conversion device of claim 14 , further comprising timing circuitry programmable to selectively trigger operation of at least one of the first or second converter phase circuits at substantially regularly spaced time intervals.

Assignees

• Empower Semiconductor Inc

Inventors

• Roessig Trey
• Oak Parag
• Jaganathan Shrinivasan
• Gaddam Narendra

Classifications

• G05F1/10 Primary

  Regulating voltage or current  (G05F1/02 takes precedence) · CPC title

• H02M3/33569

  having several active switching elements (H02M3/3353 takes precedence) · CPC title

• H02M3/1584

  with a plurality of power processing stages connected in parallel · CPC title

• H03K17/165

  by feedback from the output circuit to the control circuit · CPC title

• H02J1/10

  Parallel operation of DC sources · CPC title