Resonant rectified discontinuous switching regulator with inductor preflux

Patent metadata

Field	Value
Publication number	US-9780663-B2
Application number	US-201615046145-A
Country	US
Kind code	B2
Filing date	Feb 17, 2016
Priority date	Mar 2, 2015
Publication date	Oct 3, 2017
Grant date	Oct 3, 2017

Abstract

A switched-mode power regulator circuit has four solid-state switches connected in series and a capacitor and an inductor that regulate power delivered to a load. The solid-state switches are operated such that a voltage at the load is regulated by repetitively (1) prefluxing the inductor then charging the capacitor causing an increased current to flow in the inductor and (2) prefluxing the inductor then discharging the capacitor causing increased current to flow in the inductor. The inductor prefluxing steps enable the circuit to provide increased output voltage and/or increased output current.

First claim

What is claimed is:

1. A power conversion circuit comprising:
a first terminal;
a first solid-state switch having a pair of first switch terminals and a first control terminal, the pair of first switch terminals connected between the first terminal and a first junction;
a second solid-state switch having a pair of second switch terminals and a second control terminal, the pair of second switch terminals connected between the first junction and a second junction;
a third solid-state switch having a pair of third switch terminals and a third control terminal, the pair of third switch terminals connected between the second junction and a third junction;
a fourth solid-state switch having a pair of fourth switch terminals and a fourth control terminal, the pair of fourth switch terminals connected between the third junction and a ground;
a capacitor coupled between the first junction and the third junction, and an inductor coupled between the second junction and a load; and
a controller transmitting first, second, third and fourth control signals to control the first, second, third and fourth solid-state switches through the first, second, third and fourth control terminals, respectively, such that a voltage at the load is regulated by repetitively (1) generating a first preflux condition in the inductor and subsequently charging the capacitor causing an increase in current flow in the inductor and (2) generating a second preflux condition in the inductor and subsequently discharging the capacitor causing an increase in current flow in the inductor.

2. The power conversion circuit of claim 1 wherein during the first preflux condition the first and the second solid-state switches are in an on state.

3. The power conversion circuit of claim 1 wherein a duration of the first preflux condition is controlled by one or more comparators.

4. The power conversion circuit of claim 3 wherein one of the one or more comparators has a set point that is adjusted with a variable feedback signal.

5. The power conversion circuit of claim 4 wherein the variable feedback signal is generated by a tuning algorithm configured to cause the inductor to be energized with an appropriate amount of current so current within the inductor resonates to zero at the same time as when the capacitor becomes fully charged.

6. The power conversion circuit of claim 4 wherein the variable feedback signal is generated by a tuning algorithm configured to cause the inductor to be energized with an appropriate amount of current so current within the inductor resonates to zero at the same time as when the capacitor becomes fully discharged.

7. The power conversion circuit of claim 4 wherein the variable feedback signal controls a variable current source used to charge a programmable capacitor bank.

8. The power conversion circuit of claim 1 wherein a duration of the first preflux condition is controlled by a variable timer.

9. The power conversion circuit of claim 1 disposed on a unitary semiconductor die that includes the load.

10. The power conversion circuit of claim 1 wherein the controller is configured to control the first, the second, the third and the fourth solid-state switches in a repetitive switching sequence comprising:
coupling the input terminal to the load by turning on the first and the third solid-state switches;
coupling the ground to the load by turning on the second and the fourth solid-state switches.

11. The power conversion circuit of claim 10 wherein the repetitive switching sequence further comprises:
coupling the first junction to the third junction by turning on the second and the third solid-state switches.

12. The power conversion circuit of claim 11 wherein when coupling the third junction to ground by turning on the fourth solid-state switch, the fourth solid-state switch is turned on at a slower rate than a rate at which the first, the second and the third switches were turned on.

13. The power conversion circuit of claim 10 wherein the controller commands at least one solid-state switch to temporarily couple a power supply to the capacitor causing the capacitor to be precharged before coupling the input terminal to the load by turning on the first and the third solid-state switches.

14. The power conversion circuit of claim 1 wherein the controller simultaneously monitors a voltage across the capacitor and a current in the inductor, and commands the first, the second, the third and the fourth solid-state switches into a first configuration if the voltage across the capacitor is approximately zero before the current in inductor is approximately zero, and commands the first, the second, the third and the fourth solid-state switches into a second configuration if the current in the inductor is approximately zero before the voltage across the capacitor is approximately zero.

15. The power conversion circuit of claim 1 wherein the controller is configured to (1) continue charging the capacitor until a voltage potential on the second junction is approximately zero volts, and (2) continue discharging the capacitor until the voltage potential on the second junction is approximately zero volts.

16. An electronic power conversion component comprising:
a substrate having a plurality of contacts for forming electrical connections to a circuit board;
one or more integrated circuit dies attached to the substrate and electrically connected to the plurality of contacts;
a power conversion circuit disposed on the one or more integrated circuit dies, the power conversion circuit comprising:
a first terminal;
a first solid-state switch having a pair of first switch terminals and a first control terminal, the pair of first switch terminals connected between the first terminal and a first junction;
a second solid-state switch having a pair of second switch terminals and a second control terminal, the pair of second switch terminals connected between the first junction and a second junction;
a third solid-state switch having a pair of third switch terminals and a third control terminal, the pair of third switch terminals connected between the second junction and a third junction;
a fourth solid-state switch having a pair of fourth switch terminals and a fourth control terminal, the pair of fourth switch terminals connected between the third junction and a ground;
a capacitor coupled between the first junction and the third junction, and an inductor coupled between the second junction and a load; and
a controller transmitting first, second, third and fourth control signals to control the first, second, third and fourth solid-state switches through the first, second, third and fourth control terminals, respectively, such that a voltage at the load is regulated by repetitively (1) generating a first preflux condition in the inductor and subsequently charging the capacitor causing an increased in current flow in the inductor and (2) generating a second preflux condition in the inductor and subsequently discharging the capacitor causing an increased in current flow in the inductor.

17. The power conversion circuit of claim 16 wherein during the first preflux condition the first and the second solid-state switches are in an on state.

18. The power conversion component of claim 17 wherein a duration of the first preflux condition is controlled by one or more comparators.

19. The power conversion component of claim 18 wherein one of the one or more comparators has a set point that is adjusted with a variable feedback signal.

20.

Assignees

• Empower Semiconductor
• Empower Semiconductor Inc

Inventors

• Lidsky David
• Phillips Timothy Alan
• Oak Parag

Classifications

• H02M3/158 Primary

  including plural semiconductor devices as final control devices for a single load · CPC title

• H02M3/156

  with automatic control of output voltage or current, e.g. switching regulators · CPC title

• G05F1/10

  Regulating voltage or current  (G05F1/02 takes precedence) · CPC title

• Y02B70/1491

  Cross-Sectional Technologies · mapped topic

• Y02B70/1425

  Cross-Sectional Technologies · mapped topic