Method of producing toner
US-9880478-B2 · Jan 30, 2018 · US
US12339619B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12339619-B2 |
| Application number | US-202117526486-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 15, 2021 |
| Priority date | Nov 30, 2020 |
| Publication date | Jun 24, 2025 |
| Grant date | Jun 24, 2025 |
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The toner contains a toner particle having a core-shell structure including: a core containing a binder resin and a colorant; and a shell, wherein the toner contains a crystalline material, and the shell contains an amorphous thermoplastic resin; and when SP values of the crystalline material and the amorphous thermoplastic resin, which are calculated by the Fedors method, are defined as SPc (J/cm 3 ) 0.5 and SPa (J/cm 3 ) 0.5 , respectively, the SPc and the SPa (J/cm 3 ) satisfy a particular relationship, and when the toner is observed by SEM after the toner has been subjected to ruthenium staining that treats the toner in an atmosphere of RuO 4 gas having 500 Pa for 15 minutes, a ratio S2 (%) of an area occupied by the crystalline material per area of the toner satisfies a particular relationship.
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What is claimed is: 1. A toner, comprising: a toner particle having a core-shell structure, the toner particle comprising a core and a shell; the core comprising a binder resin and a colorant; the colorant being a hydrophobized magnetic material having a surface that is subjected to hydrophobizing treatment with a silane coupling agent; the toner comprising a crystalline material; and the shell comprising an amorphous thermoplastic resin, wherein 2.50≤SPa−SPc≤4.50 when SPc (J/cm 3 ) 0.5 is an SP value of the crystalline material calculated by the Fedors method and SPa (J/cm 3 ) 0.5 is an SP value of the amorphous thermoplastic resin calculated by the Fedors method, 1.0≤S2≤20.0 when S2(%) is a ratio of an area occupied by the crystalline material per area of the toner surface observed by a scanning electron microscope (SEM) after the toner has been subjected to ruthenium staining that treats the toner in an atmosphere of RuO 4 (ruthenium tetroxide) gas having 500 Pa for 15 minutes, and in a spectrum of Si obtained based on a total electron yield method (TEY) using a near-edge X-ray absorption fine structure (NEXAFS) the hydrophobized magnetic material has a peak A in a range of 1844.4 to 1844.8 eV, and a peak B in a range of 1846.1 to 1846.6 eV, and I A /(I A +I B )/M Si is 47-55 where I A represents an area of the peak A, I B represents an area of the peak B, and M Si represents the number of moles of Si derived from the silane compound contained in 1 g of the hydrophobized magnetic material. 2. The toner according to claim 1 , wherein the toner has a viscosity of 0.5×10 4 to 9.0×10 5 Pa·s at 100° C. measured by a flow tester temperature raising method. 3. The toner according to claim 1 , wherein Spa is 11.60 to 12.40 (J/cm 3 ) 0.5 . 4. The toner according to claim 1 , wherein the amorphous thermoplastic resin is an amorphous polyester. 5. The toner according to claim 4 , wherein the amorphous polyester has an isosorbide unit represented by formula (3) 6. The toner according to claim 5 , wherein the amorphous polyester is a condensate of only at least one alcohol component selected from the group consisting of dihydric and trihydric or higher alcohols, and at least one carboxylic acid component selected from the group consisting of aromatic polycarboxylic acids, aliphatic polycarboxylic acids and anhydrides thereof, wherein the alcohol component comprises isosorbide; the alcohol component and the carboxylic acid component do not have an ester group; and the amorphous polyester contains the isosorbide unit represented by formula (3) derived from the isosorbide in an amount of 0.10 to 30.00 mol % based on all of the monomer unit derived from the alcohol component and the monomer unit derived from the carboxylic acid component. 7. The toner according to claim 1 , wherein the crystalline material is contained in the core. 8. The toner according to claim 1 , wherein the crystalline material is contained in the shell. 9. The toner according to claim 1 , wherein the crystalline material is contained in the shell and the core.
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