Toner

Patent metadata

Field	Value
Publication number	US-9841692-B2
Application number	US-201615256780-A
Country	US
Kind code	B2
Filing date	Sep 6, 2016
Priority date	Dec 4, 2015
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

Provided is a toner having a toner particle that contains a binder resin, a colorant, a wax, and a crystalline polyester, wherein two or more peak tops for crystallization peaks are present in a temperature range from 40° C. to 80° C. in a first DSC curve obtained by a process or cooling the toner from 100° C. to 20° C. at 0.5° C./min, and using ΔH(0.5) for the exothermic quantity for the peak on the lowest temperature side of these crystallization peaks and using ΔH(100) for the exothermic quantity of the crystallization peak on the lowest temperature side in a second DSC curve obtained by a process of cooling the toner from 100° C. to 20° C. at 100° C./min, the ratio [ΔH(100)/ΔH(0.5)] is at least 2.0 and not more than 6.0.

First claim

What is claimed is:

1. A toner comprising a toner particle containing a binder resin, a colorant, a wax, and a crystalline polyester,
wherein,
the toner has two or more peak tops for crystallization peaks in a temperature range from 40° C. to 80° C. in a first DSC curve, the first DSC curve being obtained using a differential scanning calorimeter (DSC) by a process of heating the toner to 100° C. and thereafter cooling the toner from 100° C. to 20° C. at 0.5° C./min, and
the toner satisfies the following formula
2.0≦(Δ H (100)/Δ H (0.5))≦6.0

where,
ΔH(0.5) represents an exothermic quantity (J/g) for the crystallization peak on the lowest temperature side of the two or more crystallization peaks in the first DSC curve, and
ΔH(100) represents an exothermic quantity (J/g) for the crystallization peak on the lowest temperature side of crystallization peaks having peak tops present in a temperature range from 40° C. to 80° C. in a second DSC curve, the second DSC curve being obtained using the DSC by a process of heating the toner to 100° C. and thereafter cooling the toner from 100° C. to 20° C. at 100° C./min.

2. The toner according to claim 1 , wherein ΔH(100) is at least 2.5 J/g and not more than 15.0 J/g.

3. The toner according to claim 1 , wherein, the crystalline polyester and the wax satisfy the following formula (1):
5≦ Tw−Tp≦ 30  (1)

where,
Tw (° C.) represents a peak temperature of a crystallization peak (Pw) of the wax measured with the DSC by the process of cooling the toner from 100° C. to 20° C. at 0.5° C./min,
Tp (° C.) represents a peak temperature of a crystallization peak (Pp) of the crystalline polyester measured with the DSC by the process of cooling the toner from 100° C. to 20° C. at 0.5° C./min.

4. The toner according to claim 1 , wherein the wax contains an ester wax, and
a peak top temperature of an endothermic peak in differential scanning calorimetric measurement of the ester wax is at least 65° C. and not more than 85° C.

5. The toner according to claim 4 , wherein the ester wax is any of an ester compound of a dihydric alcohol and an aliphatic monocarboxylic acid, and an ester compound of a dibasic carboxylic acid and an aliphatic monoalcohol.

6. The toner according to claim 4 , wherein the ester wax satisfies the following condition (i) or (ii);
(i) in the ester wax, the proportion of a partial structure given by formula (1) below in alcohol component-derived partial structures is at least 90 mass % and not more than 100 mass %;
(ii) in the ester wax, the proportion of a partial structure given by formula (2) below in acid component-derived partial structures is at least 90 mass % and not more than 100 mass %, and

the crystalline polyester satisfies the following condition (iii) or (iv):
(iii) in the crystalline polyester, the proportion of a partial structure given by formula (1) below in alcohol component-derived partial structures is at least 90 mass % and not more than 100 mass %;
(iv) in the crystalline polyester, the proportion of a partial structure given by formula (2) below in acid component-derived partial structures is at least 90 mass % and not more than 100 mass %
(1) —C x H 2x —O— x is an integer from 6 to 12
(2)

 y is an integer from 4 to 10 (hydrogen or oxygen is bonded to the left end of the hydrocarbon chain in formula (1), and hydrogen or a carbonyl group is bonded to the left end of the hydrocarbon chain in formula (2)).

7. The toner according to claim 1 , wherein the toner contains at least 3 mass parts and not more than 15 mass parts of the crystalline polyester per 100 mass parts of the binder resin, and
the mass ratio between the wax and crystalline polyester (wax/crystalline polyester) is 1/3 to 3/1.

8. The toner according to claim 4 , wherein the ester wax contains an ester compound, and
in the composition distribution measured for the ester wax by GC-MASS or MALDI TOF MASS, the proportion of the ester compound having the largest content relative to the total amount of the ester wax is at least 40 mass % and not more than 80 mass %.

9. The toner according to claim 1 , wherein, in a cross section of the toner observed with a scanning transmission electron microscope (STEM), domains of the crystalline polyester are present, the number-average major axis length of the domains is at least 50 nm and not more than 300 nm, and the number of domains is at least 8 and not more than 500.

10. The toner according to claim 1 , wherein ΔH(100) and ΔH(0.5) are exothermic quantities for crystallization peaks originating from the crystalline polyester.

Assignees

• Canon Kk

Inventors

• Hasegawa Yusuke
• Sano Tomohisa
• Suzumura Yoshitaka
• Uratani Kozue
• Nagashima Yuujirou

Classifications

• G03G9/08782

  Waxes · CPC title

• G03G9/08711

  with esters of acrylic or methacrylic acid · CPC title

• G03G9/0825

  characterised by their structure; characterised by non-homogenuous distribution of components (microcapsular toners G03G9/093) · CPC title

• G03G9/08755

  Polyesters · CPC title

• G03G9/0821 Primary

  characterised by physical parameters (magnetic parameters G03G9/083) · CPC title