Building panel

Patent metadata

Field	Value
Publication number	US-12326003-B2
Application number	US-202318383686-A
Country	US
Kind code	B2
Filing date	Oct 25, 2023
Priority date	Sep 24, 2019
Publication date	Jun 10, 2025
Grant date	Jun 10, 2025

Abstract

Building panels, such as a floor panels or wall panels, which include a first mechanical locking system at respective parallel and opposite third and fourth edges, such as long edges, configured to cooperate for horizontal and vertical locking between two adjacent building panels, preferably by a folding motion. The panels further include a second locking system at respective parallel and opposite first and second edges, such as short edges, configured to cooperate for horizontal and vertical locking of two adjacent building panels. An upper edge portion of one of the third edge or fourth edge, preferably the third edge, includes a first lower lip portion configured to cooperate with a first upper lip portion of an upper edge portion of the other of the third and fourth edge of an adjacent panel when the third and fourth edges are arranged in locking engagement.

First claim

The invention claimed is:

1. A set of similar or essentially identical building panels, comprising:
a first mechanical locking system at respective parallel and opposite third and fourth edges, being long edges of the panels, the first mechanical locking system comprising, at the third edge, a first tongue groove configured to receive a first locking tongue of a fourth edge of an adjacent panel by a folding displacement of the adjacent panel for horizontal and vertical locking between two adjacent building panels, and
a second mechanical locking system at respective parallel and opposite first and second edges, being short edges of the panel shorter than or equal to the long edges of the panel, configured to cooperate for horizontal and vertical locking of two adjacent building panels,
wherein an upper edge portion of the third edge comprises a first lower lip portion configured to cooperate with a first upper lip portion of an upper edge portion of the fourth edge of an adjacent panel when said third and fourth edges are assembled in a locking position,
wherein a first dimension extends in a vertical direction between an upper surface of the first tongue groove and the first lower lip portion, and wherein a second dimension extends in the vertical direction between an upper surface of the first locking tongue and the first upper lip portion, and
wherein the second dimension is smaller than or equal to the first dimension.

2. The set according to claim 1 , wherein the first upper lip portion is biased toward the first lower lip portion when the third edge and the fourth edge are assembled in the locking position.

3. The set according to claim 1 , wherein the second dimension is smaller than the first dimension.

4. The set according to claim 1 , wherein the first dimension and the second dimension are equal.

5. The set according to claim 1 , wherein the second dimension is 0 to 0.15 mm smaller than the first dimension.

6. The set according to claim 1 , wherein the second dimension is 0.01 to 0.15 mm smaller than the first dimension.

7. The set according to claim 1 , wherein the second dimension is 0.01 to 0.07 mm smaller than the first dimension.

8. The set according to claim 1 , wherein the second dimension is 0.02 to 0.05 mm smaller than the first dimension.

9. The set according to claim 1 , wherein the first dimension is 0.1-10% larger than the second dimension.

10. The set according to claim 1 , wherein the first dimension is 0.1-3% larger than the second dimension.

11. The set according to claim 1 , wherein the first upper lip portion is configured to form a tight fit against the first lower lip portion when the first lower lip portion is received under the first upper lip portion in response to said folding displacement.

12. The set according to claim 1 , wherein the first and second dimensions are dimensioned to provide an interference fit when the first lower lip portion cooperates with the first upper lip portion in response to said folding displacement.

13. The set according to claim 1 , wherein the first locking tongue is configured to flex in response to the first lower lip portion cooperating with the first upper lip portion.

14. The set according to claim 1 , wherein the first upper lip portion is configured to flex in response to the first lower lip portion cooperating with the first upper lip portion.

15. The set according to claim 1 , wherein the second dimension is configured with a negative tolerance in relation to the first dimension.

16. The set according to claim 1 , wherein the first dimension includes a thickness of after-treatment applied on the third edge.

17. The set according to claim 1 , wherein the second dimension includes a thickness of after-treatment applied on the fourth edge.

18. A method of locking a set of similar or essentially identical building panels, the building panels including a panel and an adjacent panel, the method comprising:
performing a folding relative displacement between the panel and the adjacent panel to lock a first mechanical locking system located at respective parallel and opposite third and fourth edges, the third edge being an edge of the panel and the fourth edge being an edge of the adjacent panel, the first mechanical locking system comprising, at the third edge of the panel, a first tongue groove configured to receive a first locking tongue of the fourth edge of the adjacent panel by the folding relative displacement for horizontal and vertical locking between the panel and the adjacent panel, and
wherein the set of panels further include a second mechanical locking system at respective parallel and opposite first and second edges configured to cooperate for horizontal and vertical locking,
wherein an upper edge portion of the third edge comprises a first lower lip portion which cooperates with a first upper lip portion of an upper edge portion of the fourth edge of the adjacent panel when said third and fourth edges are assembled in a locking position,
wherein a first dimension extends in a vertical direction between an upper surface of the first tongue groove and the first lower lip portion, and wherein a second dimension extends in the vertical direction between an upper surface of the first locking tongue and the first upper lip portion, and
wherein the second dimension is smaller than or equal to the first dimension.

19. The method according to claim 18 , wherein the folding relative displacement causes the first upper lip portion to form a tight fit against the first lower lip portion when the first lower lip portion is received under the first upper lip portion.

Assignees

• Vaelinge Innovation Ab

Inventors

• Ylikangas Roger
• Nilsson Anders
• Quist Karl

Classifications

• E04F2201/043

  with tongues and grooves being formed by projecting or recessed parts of the panel layers · CPC title

• E04F2201/03

  Undercut connections, e.g. using undercut tongues or grooves · CPC title

• E04F13/0866

  composed of several layers, e.g. sandwich panels or layered panels (layered products as such in general B32B; producing decorative panels or veneers B44C5/04; E04F13/0864, E04F13/0875 take precedence) · CPC title

• E04F13/0894

  with tongue and groove connections · CPC title

• E04F15/107

  composed of several layers, e.g. sandwich panels (layered products in general B32B; producing decorative panels or veneers B44C5/04) · CPC title