Building panel with a mechanical locking system

Patent metadata

Field	Value
Publication number	US-9458634-B2
Application number	US-201514709913-A
Country	US
Kind code	B2
Filing date	May 12, 2015
Priority date	May 14, 2014
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

A set of essentially identical panels ( 1, 1 ′), such as building panels, provided with a mechanical locking system including a displaceable tongue ( 30 ), which is arranged in a displacement groove at a first edge of a first panel ( 1 ). A second panel is provided with a tongue groove at a second edge. The displaceable tongue is configured to cooperate with the tongue groove ( 20 ) for locking together the first and the second edge. The displaceable tongue has a spring constant that varies along the length of the tongue.

First claim

The invention claimed is:

1. A set of panels is provided with a mechanical locking system comprising a displaceable tongue, which displaceable tongue is arranged in a displacement groove at a first edge of a first of the panels, the displacement groove having an upper wall, a lower wall and a bottom wall between the upper wall and the lower wall, the displaceable tongue is configured to cooperate with a first tongue groove at a second edge of an adjacent second of the panels, for locking of the first edge and the second edge in a vertical direction,
wherein the displaceable tongue is of a longitudinal shape and resilient, and comprises a plurality of protrusions arranged in the displacement groove, each protrusion in the displacement groove protruding from a main body of the displaceable tongue in a substantially horizontal direction, the horizontal direction being perpendicular to the vertical direction, toward the bottom wall, a spring constant of the protrusions varies in the longitudinal direction of the displaceable tongue, and the protrusions at a middle section in the longitudinal direction of the displaceable tongue have a higher spring constant than the protrusions at a first edge section of the displaceable tongue.

2. The set of panels as claimed in claim 1 , wherein the displacement groove is horizontally open.

3. The set of panels as claimed in claim 1 , wherein the spring constant of the protrusions at the middle section is higher than a spring constant of protrusions at a second edge section of the displaceable tongue.

4. The set of panels as claimed in claim 1 , wherein the protrusions are bendable.

5. The set of panels as claimed in claim 4 , wherein a first of the protrusions is arranged at the middle section and a second of the protrusions is arranged at the first edge section, wherein bending resistance of the first of the protrusions is greater than bending resistance of the second of the protrusions.

6. The set of panels as claimed in claim 5 , wherein a third of the protrusions is arranged at the second edge section, wherein the bending resistance of the first of the protrusions is greater than bending resistance of the third protrusion.

7. The set of panels as claimed in claim 5 , wherein a thickness of the first of the protrusions is greater than a thickness of the second of the protrusions.

8. The set of panels as claimed in claim 6 , wherein a thickness of the first of the protrusions is greater than a thickness of the third of the protrusions.

9. The set of panels as claimed in claim 1 , wherein the mechanical locking system comprises a first locking strip at the first edge of the first panel or at the second edge of the adjacent second panel, the first locking strip provided with a first locking element configured to cooperate for horizontal locking with a first locking groove at the other of the first edge or the second edge.

10. The set of panels as claimed in claim 9 , wherein the panels are rectangular and the mechanical locking system comprises a second locking strip at a third edge or a fourth edge of an adjacent third panel, the second locking strip provided with a second locking element configured to cooperate for horizontal locking with a second locking groove at the other of the third edge or the fourth edge of the adjacent third panel.

11. The set of panels as claimed in claim 10 , wherein the mechanical locking system at the third edge and the fourth edge of the panels is configured to be assembled by an angling motion.

12. The set of panels as claimed in claim 1 , wherein the mechanical locking system at the first edge and the second edge of the panels is configured to be assembled by a vertical motion.

13. The set of panels as claimed in claim 1 , wherein the panels are building panels.

14. The set of panels as claimed in claim 1 , wherein the spring constant of the protrusions at the middle section is 1.5 to 3 times higher than the spring constant of the protrusions at the first edge section.

15. The set of panels as claimed in claim 1 , wherein the spring constant of the protrusions at the first edge section is in the range of about 0.1 to about 10 N/mm.

16. The set of panels as claimed in claim 1 , wherein the spring constant of the protrusions at the first edge section is in the range of about 1 to about 4 N/mm.

17. The set of panels as claimed in claim 15 , wherein the spring constant of the protrusions at the middle section is 1.5 to 3 times higher than the spring constant of the protrusions at the first edge section.

18. The set of panels as claimed in claim 16 , wherein the spring constant of the protrusions at the middle section is 1.5 to 3 times higher than the spring constant of the protrusions at the first edge section.

19. The set of panels as claimed in claim 1 , wherein the protrusions are spaced from each other in a direction along the longitudinal direction of the displaceable tongue.

Assignees

• Valinge Innovation Ab

Inventors

• Derelov Peter

Classifications

• E04F15/02022

  with means for aligning the outer surfaces of the flooring elements (E04F15/02038 takes precedence) · CPC title

• E04F2201/0552

  adapted to be rotated around an axis parallel to the joint edge · CPC title

• E04F15/02038 Primary

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title

• E04F2201/0146

  with snap action of the edge connectors · CPC title

• E04F2201/0547

  adapted to be moved perpendicular to the joint edge · CPC title