Floor panel for forming a floor covering

Patent metadata

Field	Value
Publication number	US-2018010342-A1
Application number	US-201615543880-A
Country	US
Kind code	A1
Filing date	Jan 15, 2016
Priority date	Jan 15, 2015
Publication date	Jan 11, 2018
Grant date	—

Abstract

Floor panel, characterized in that it is of the type that can be installed according to the fold down-technique, that it comprises coupling means in one piece on all four edges, and that measures are taken in order to avoid an undesired shifting on the long edges during the turning down of the floor panel.

First claim

1 - 31 . (canceled)

32 . A floor panel for forming a floor covering, wherein this floor panel is rectangular and oblong and comprises:
a first pair of opposite edges, which form the long edges of the floor panel, and a second pair of opposite edges, which form the short edges of the floor panel; wherein both pairs of opposite edges comprise coupling parts, which allow that a plurality of such floor panels mutually can be coupled to each other; wherein these coupling parts, on both pairs of edges, form a first locking system, which, in a coupled condition of two of such floor panels, effects a locking in the plane of the floor panels and perpendicular to the respective edges, and form a second locking system, which, in a coupled condition of two of such floor panels, effects a locking transverse to the plane of the floor panels; wherein these coupling parts on the first pair of opposite edges substantially are realized in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a turning movement and to this aim these coupling parts on the first pair of opposite edges consist of a tongue and a groove, and locking parts, which, in the coupled condition, prevent the shifting apart of the tongue and groove; wherein on the first pair of opposite edges the groove is bordered by a lower lip and an upper lip, of which the lower lip extends laterally up to beyond the distal extremity of the upper lip; wherein the coupling parts on the second pair of edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a downward movement of one floor panel in respect to the other, such that a plurality of such floor panels can be coupled to each other by means of a “fold-down” technique; wherein the first locking system of the second pair of edges is at least formed of an upward-directed lower hook-shaped part, which is situated on one of said two edges and which comprises a distal extremity, and a downward-directed upper hook-shaped part, which is situated on the opposite edge, wherein the lower hook-shaped part consists of a lip with an upward-directed locking element, whereas the upper hook-shaped part consists of a lip with a downward-directed locking element; wherein the second locking system of the second pair of edges is at least formed by a locking part, which is situated on the distal extremity of the lower hook-shaped part, and a locking part, which cooperates therewith in the coupled condition of two of such floor panels, on the edge which comprises the upper hook-shaped part; wherein the distal extremity of the upper hook-shaped part and the side which, in coupled condition, is opposite thereto, are free from mutually vertically locking portions; wherein the coupling parts on the first pair of edges are configured such that during the turning into each other of two of such floor panels an elastic force has to be overcome during the turning movement, which force, during the turning into each other, first increases in order to subsequently decrease again; wherein the floor panels on the first pair of edges, in the final coupled condition of two of such floor panels, are coupled in horizontal direction free from play, or, if such play indeed exists, this play is less than 0.2 mm; wherein the aforementioned locking parts of the first locking system on the first pair of edges are formed at least of a locking part on the lower side of the tongue and a locking part on the aforementioned lower lip, which, by means of contact surfaces, which can cooperate with each other, result in the respective locking; and wherein the coupling parts on the first pair of edges in the coupled condition show one or both of the following characteristics:
in the direction of the distal extremity of the tongue, at the same height (H) as the aforementioned contact surfaces, a free space is present between the tongue and the opposite floor panel;
the cooperation of the aforementioned contact surfaces defines a tangent line which, in respect to the horizontal, forms an angle of at least 40 degrees.

33 . The floor panel of claim 32 , wherein the elastic force is delivered in that the coupling parts are configured such that the locking parts on tongue and groove during the turning movement can pass alongside each other exclusively be exerting a force.

34 . The floor panel of claim 32 , wherein the elastic force substantially is the result of an elastic bending in the lower lip.

35 . The floor panel of claim 32 , wherein the locking elements of the hook-shaped parts comprise locking surfaces, which provide for the horizontal locking and determine a tangent line, which either is directed inward, and they manifest themselves as an undercut, or define a tangent line which is standing perpendicular to the plane of the floor panels, or define a tangent line which is directed outward, however, in the last case with an angle of maximum 30 degrees in respect to the vertical.

36 . The floor panel of claim 32 , wherein the locking part of the second locking system, which is situated on the distal extremity of the lower hook-shaped part, and/or the corresponding locking part on the other edge, massively form part of the coupling parts or the floor panels, or at least are massively supported directly towards the back, such over the majority of the length of the edge concerned.

37 . The floor panel of claim 32 , wherein instead of the fact that the distal extremity of the upper hook-shaped part and the side situated opposite thereto in the coupled condition of two floor panels, are free from vertically locking parts, now indeed such locking parts are present; however, that the formed locking surfaces thereof, in the coupled condition, are situated entirely above a horizontal level, which is determined by the highest point of the upward-directed locking part of the lower hook-shaped part.

38 . The floor panel of claim 32 , wherein this floor panel substantially is realized on the basis of synthetic material and as a layer-shaped substrate.

39 . The floor panel of claim 38 , wherein it is a floor panel of the supple type of the “resilient floor” type.

40 . The floor panel of claim 32 , wherein it substantially consists of a laminate panel with a substrate of MDF or HDF, or consists of an engineered-wood floor panel.

41 . A floor panel for forming a floor covering, wherein this floor panel is rectangular and oblong and comprises:
a first pair of opposite edges, which form the long edges of the floor panel, and a second pair of opposite edges, which form the short edges of the floor panel; wherein both pairs of opposite edges comprise coupling parts, which allow that a plurality of such floor panels mutually can be coupled to each other; wherein these coupling parts, on both pairs of edges, form a first locking system, which, in a coupled condition of two of such floor panels, effects a locking in the plane of the floor panels and perpendicular to the respective edges, and form a second locking system, which, in a coupled condition of two of such floor panels, effects a locking transverse to the plane of the floor panels; wherein these coupling parts on the first pair of opposite edges substantially are realized in the material of the floor panel itself; wherein the coupling parts of at least the first pair of opposite edges are configured such that two of such floor panels can be coupled to each other at these edges by means of a turning movement and to this aim these coupling parts on the first pair of opposite edges consist of a

Assignees

• Flooring Ind Ltd Sarl

Inventors

• Van Hooydonck Guy

Classifications

• E04F2201/0161

  with snap action of the edge connectors · CPC title

• E04F15/105

  of organic plastics with or without reinforcements or filling materials · CPC title

• E04F2201/0146

  with snap action of the edge connectors · CPC title

• E04F15/02038 Primary

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title