Process for the production of particle board or wood fiber board

Patent metadata

Field	Value
Publication number	US-12325148-B2
Application number	US-202117908661-A
Country	US
Kind code	B2
Filing date	Mar 1, 2021
Priority date	Mar 3, 2020
Publication date	Jun 10, 2025
Grant date	Jun 10, 2025

Abstract

A process for the production of particle board, MDF board or HDF board includes the step of recycling particle board material, MDF and/or HDF board material in which recycled chips and/or recycled wood fibers are produced. The process includes the step in which the particle board material, the MDF and/or HDF board material is wetted, heated and pressurized, such that this material is kept under pressure and at an elevated temperature for a certain time. The process involves the step of supplying the recycled chips and/or the recycled wood fibers as base material in a production process of particle board, MDF board or HDF board.

First claim

The invention claimed is:

1. A process for production of particle board, MDF board or HDF board,
wherein the process comprises a step of recycling particle board material, MDF and/or HDF board material in which recycled chips and/or recycled wood fibers are produced; and
wherein the process comprises a step in which the particle board material, the MDF and/or HDF board material is wetted, heated and pressurized;
wherein this material is kept under pressure and at an elevated temperate for a certain time;
wherein the process comprises a step of steam explosion of the wetted, heated and pressurized particle board material, MDF and/or HDF board material, in which recycled chips and/or recycled wood fibers are produced during the steam explosion;
wherein the steam explosion is a multistage steam explosion, such that expansion of the pressure occurs in a number of steam explosion steps, wherein the pressure drop during each of the steam explosion steps is less than 10 bar;
wherein the process comprises a step of supplying the recycled chips and/or the recycled wood fibers as a first base material in a production process for particle board, MDF board or HDF board.

2. The process as in claim 1 , wherein the step of wetting, heating and pressurizing comprises the step of wetting the particle board material, the MDF and/or HDF board material.

3. The process as in claim 2 , wherein this wetting is performed using steam.

4. The process as in claim 1 , wherein, during the wetting, heating and pressurizing step, the particle board material, the MDF and/or HDF board material is heated to a temperature of less than 240° C.

5. The process as in claim 4 , wherein the particle board material, the MDF and/or HDF board material is subjected to a pressure of between 3 and 30 bar for a time of at least 15 seconds.

6. The process as in claim 1 , wherein heating is achieved using steam by means of steam injection in process equipment which comprises or conveys the particle board material, MDF and/or HDF board material.

7. The process as in claim 1 , wherein the steam explosion is performed after the particle board material, MDF and/or HDF board material has been conveyed in a screw.

8. The process as in claim 7 , wherein the screw is configured in such a way that the particle board material, MDF and/or HDF board material in the screw is mechanically compressed.

9. The process as in claim 7 , wherein steam is injected into the screw.

10. The process as in claim 1 , wherein the pressure drop during the steam explosion is at least 3 bar.

11. The process as in claim 1 , wherein, during the steam explosion, the pressure expands from a pressure of between 4 and 30 bar.

12. The process as in claim 1 , wherein, during the steam explosion, the pressure expands in less than 3 seconds.

13. The process as in claim 1 , wherein, during the steam explosion, a ratio between the pressure drop during the steam explosion and the duration of the steam explosion is greater than 5 bar/second.

14. The process as in claim 1 , wherein the material undergoes a mechanical dewatering process, after the step in which the particle board material, the MDF and/or HDF board material has been wetted, heated and pressurized;
wherein, if the process comprises steam explosion of the wetted and pressurized particle board material, MDF and/or HDF board material, the mechanical dewatering process is performed after the steam explosion step.

15. The process as in claim 1 , wherein the recycled chips and/or recycled wood fibers are coated with adhesive.

16. The process as in claim 1 , wherein,
in the step of supplying the recycled chips and/or the recycled wood fibers as the first base material in the production process for particle board, MDF board or HDF board,
wherein new chips and/or new wood fibers are used as a second base material.

17. The process as in claim 1 ,
wherein this process relates to the production of MDF board or HDF board,
wherein the recycling step relates to the recycling of particle board material or MDF and/or HDF board material in which recycled wood fibers are produced; and
introducing the recycled wood fibers in the production process of MDF or HDF boards wherein the recycled wood fibers and also new wood fibers are used as base material in the step of producing MDF board or HDF board via a dry process.

18. The process as in claim 1 , wherein the production process for producing particle board, MDF board or HDF board is a dry production process.

Assignees

• Unilin Bv

Inventors

• Allaert Laurens
• Coudenys Geert
• Hoflack Veronique
• Goeminne Jan
• Nel Koen

Classifications

• C08L2207/20

  Recycled plastic · CPC title

• C08L2205/16

  Fibres; Fibrils · CPC title

• C08L97/02

  Lignocellulosic material, e.g. wood, straw or bagasse {(manufacture of articles made from lignocellulosic material by dry processes B27N)} · CPC title

• C08J2397/02

  Lignocellulosic material, e.g. wood, straw or bagasse · CPC title

• C08J11/14

  by treatment with steam or water · CPC title