Sheet manufacturing apparatus, and sheet manufacturing method

Patent metadata

Field	Value
Publication number	US-11111613-B2
Application number	US-201615756645-A
Country	US
Kind code	B2
Filing date	Aug 30, 2016
Priority date	Sep 4, 2015
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

Provided is a sheet manufacturing apparatus that can suppress deposited material from wrapping onto a roller. A sheet manufacturing apparatus according to the invention includes: an air-laying unit that lays material containing fiber and resin; and a humidifying unit that humidifies the deposited material laid by the air-laying unit; the humidifying unit including a first air flow generator that generates air flow passing through the deposited material in a direction intersecting the support surface supporting the deposited material, and supplies droplets or humidified air to the deposited material by the air flow produced by the first air flow generator.

First claim

The invention claimed is:

1. A sheet manufacturing apparatus comprising:
an air-laying unit that lays material containing fiber and resin;
a mesh belt on which the material is deposited by the air-laying unit;
a humidifying unit that humidifies, by droplets or humidified air, the deposited material on the mesh belt, the humidifying unit including
a humidifying housing defining a humidifying area for humidifying the deposited material,
a first air flow generator that generates air flow passing through the deposited material in a direction intersecting a support surface of the mesh belt, the supporting surface supporting the deposited material, the humidifying unit supplying the droplets or the humidified air to the deposited material by the air flow produced by the first air flow generator, and
a roller contacting the deposited material on the mesh belt and contacting an outside of the humidifying housing so as to suppress leakage of the droplets or the humidified air from a gap between the humidifying housing and the mesh belt; and

a sheet forming unit including a compression unit that is disposed downstream relative to the mesh belt in a transfer direction of the deposited material and compresses the deposited material that has been humified, to form a sheet,
the air-laying unit having a second air flow generator configured to produce air flow causing the material to accumulate on the support surface,
the velocity of the air flow produced at the support surface by the first air flow generator being less than the velocity of the air flow produced at the support surface by the second air flow generator.

2. The sheet manufacturing apparatus according to claim 1 , wherein:
the air-laying unit has an air-laying housing that defines a deposition area for depositing the material.

3. The sheet manufacturing apparatus according to claim 2 , wherein:
the first air flow generator is a first suction device disposed on the back side, which faces the opposite side as the support surface; and
the second air flow generator is a second suction device disposed on the back side.

4. The sheet manufacturing apparatus according to claim 2 , wherein:
the first air flow generator and second air flow generator are a common suction device disposed on the back side, which faces the opposite side as the support surface.

5. The sheet manufacturing apparatus according to claim 1 , wherein:
the air-laying unit has a different roller that contacts the deposited material, the different roller is different form the roller of the humidifying unit; and
the roller of the humidifying unit contacts the humidified deposited material; and
the surface free energy of the roller of the humidifying unit is less than the surface free energy of the different roller of the air-laying unit.

6. A sheet manufacturing apparatus comprising:
an air-laying unit configured to lay material containing fiber and resin;
a mesh belt having a support surface on which the material is deposited by the air-laying unit;
a generator configured to produce droplets or humidified air from the support surface side;
a humidifying housing defining a humidifying area for humidifying deposited material laid by the air-laying unit;
a first air flow generator that generates air flow passing through the deposited material in a direction intersecting the support surface, the first air flow generator being a first suction device configured to suction the droplets or the humidified air produced by the generator, from the back side, which faces in an opposite direction of the support surface;
a roller contacting the deposited material on the support surface of the mesh belt and contacting an outside of the humidifying housing so as to suppress leakage of the droplets or the humidified air from a gap between the humidifying housing and the mesh belt; and
a sheet forming unit including a compression unit that is disposed downstream relative to the mesh belt in a transfer direction of the deposited material and compresses the deposited material that has been humified, to form a sheet,
the air-laying unit having a second air flow generator configured to produce air flow causing the material to accumulate on the support surface,
the velocity of the air flow produced at the support surface by the first air flow generator being less than the velocity of the air flow produced at the support surface by the second air flow generator.

7. The sheet manufacturing apparatus according to claim 6 , wherein:
the air-laying unit has a foraminous drum unit, and
the second air flow generator is a second suction device configured to suction, from the back side, material that has passed through openings in the drum unit.

8. A sheet manufacturing method comprising:
laying material containing fiber and resin on a mesh belt; and
humidifying, by droplets or humidified air, the deposited material by a humidifying unit, the humidifying unit having a humidifying housing and a roller, the humidifying housing defining a humidifying area for humidifying the deposited material, the roller contacting the deposited material on the mesh belt and contacting an outside of the humidifying housing so as to suppress leakage of the droplets or the humidified air from a gap between the humidifying housing and the mesh belt, the humidifying of the deposited material being performed by supplying the droplets or the humidified air to the deposited material by generating, by a first air flow generator, air flow passing through the deposited material in a direction intersecting a support surface of the mesh belt, the support surface supporting the deposited material; and
forming a sheet by compressing the deposited material that has been humified, by a compression unit that is disposed downstream relative to the mesh belt in a transfer direction of the deposited material,
the laying of the material being performed by using air flow that is produced by a second air flow generator and that causes the material to accumulate on the support surface of the mesh belt,
the velocity of the air flow produced at the support surface by the first air flow generator being less than the velocity of the air flow produced at the support surface by the second air flow generator.

9. The sheet manufacturing apparatus according to claim 1 , wherein:
the roller of the humidifying unit contacts the humidified deposited material and has a surface formed of a fluororesin.

Assignees

• Seiko Epson Corp

Inventors

• Higuchi Naotaka
• Nakamura Masahide

Classifications

• B27N3/04 Primary

  from fibres · CPC title

• B27N3/007

  and at least partly composed of recycled material · CPC title

• B27N3/12

  from fibres · CPC title

• B27N3/18

  Auxiliary operations, e.g. preheating, humidifying, cutting-off · CPC title

• D04H1/732 Primary

  by fluid current, e.g. air-lay · CPC title