Use of graphene to enhance stability and density control of cement slurries
US-12065377-B2 · Aug 20, 2024 · US
US12264280B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12264280-B2 |
| Application number | US-202418443895-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 16, 2024 |
| Priority date | Aug 22, 2022 |
| Publication date | Apr 1, 2025 |
| Grant date | Apr 1, 2025 |
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A cement slurry including graphene, a cement, and water; the graphene comprises bioderived renewable graphene (BRG). The cement slurry has reduced transient gel formation relative to a same cement slurry absent the graphene. Methods of mitigating transient gels in cement are also provided.
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What is claimed is: 1. A cement slurry comprising: graphene, wherein the graphene comprises bioderived renewable graphene (BRG), wherein the BRG comprises nanosheets comprising greater than 90 weight percent carbon, and wherein the nanosheets have a surface area of at least 2000 m 2 /g and up to 2496 m 2 /g, a pore volume of at least 3 cc/g and up to 5.0 cc/g, or a combination thereof; a cement; and water, wherein the cement slurry is positioned in a wellbore and the cement slurry, when unset, has reduced transient gel formation relative to a same cement slurry, when unset, absent the graphene. 2. The cement slurry of claim 1 comprising from about 0.01 to about 20 percent BRG by weight of cement (% BRG bwoc). 3. The cement slurry of claim 1 , wherein the BRG comprises graphene derived from a plant. 4. The cement slurry of claim 3 , wherein the plant comprises cassava. 5. The cement slurry of claim 4 , wherein a yield point of the cement slurry, when unset, as measured according to API 10B-2 is reduced by at least 10% relative to the same cement slurry, when unset, absent the graphene. 6. The cement slurry of claim 5 , wherein an apparent viscosity at 100 RPM (AVIS 100 ) of the cement slurry, when unset, as measured according to API 10B-2 is reduced by at least 10% relative to the same cement slurry, when unset, absent the graphene. 7. The cement slurry of claim 6 , wherein the thixotropic rate of the cement slurry, when unset, measured as the ten minute yield point divided by ten is reduced by at least 5% relative to the thixotropic rate of the same cement slurry, when unset, absent the graphene. 8. The cement slurry of claim 1 , wherein the BRG comprises graphene with a fused sheet-like morphology. 9. The cement slurry of claim 1 , wherein the cement comprises a Portland cement. 10. The cement slurry of claim 9 , wherein the cement comprises a Type I, IA, II, IIA, III, IIIA, IV, V, VI, or VII Portland cement, a subtype thereof, or a combination thereof. 11. The cement slurry of claim 1 , wherein the cement comprises a construction grade cement, wherein a construction grade cement is a cement comprising greater than about 1 weight percent (wt %) calcium aluminate. 12. The cement slurry of claim 1 , wherein the cement comprises an aluminate content in a range of from about 1 to about 30 percent aluminate by mass of cement. 13. The cement slurry of claim 1 , wherein a yield point of the cement slurry, when unset, as measured according to API 10B-2 is reduced by at least 10% relative to the same cement slurry, when unset, absent the graphene. 14. The cement slurry of claim 13 , wherein an apparent viscosity at 100 RPM (AVIS 100 ) of the cement slurry, when unset, as measured according to API 10B-2 is reduced by at least 10% relative to the same cement slurry, when unset, absent the graphene. 15. The cement slurry of claim 14 , wherein the thixotropic rate of the cement slurry, when unset, measured as the ten minute yield point divided by ten is reduced by at least 5% relative to the thixotropic rate of the same cement slurry, when unset, absent the graphene. 16. The cement slurry of claim 1 , wherein an apparent viscosity at 100 RPM (AVIS 100 ) of the cement slurry, when unset, as measured according to API 10B-2 is reduced by at least 10% relative to the same cement slurry, when unset, absent the graphene. 17. The cement slurry of claim 1 , wherein a thixotropic rate of the cement slurry, when unset, measured as the ten minute yield point divided by ten, is less than a thixotropic rate of the same cement slurry, when unset, absent the graphene. 18. The cement slurry of claim 17 , wherein the thixotropic rate of the cement slurry, when unset, is reduced by at least 5% relative to the thixotropic rate of the same cement slurry, when unset, absent the graphene. 19. The cement slurry of claim 1 , wherein the BRG is a product of: combining a renewable carbohydrate material with a dehydration solvent to aid hydrolysis; removing glycosidic linkages and water via chemical and/or thermal activation to provide an intermediate fused carbon material; and thermochemically activating the intermediate fused carbon material to exfoliate intercalated carbon layers of the intermediate fused carbon material and to initiate chemical bonding of carbon atoms to form the BRG, wherein the BRG comprises a network of sp2 bonded carbon nanosheets. 20. The cement slurry of claim 19 , wherein the BRG comprises graphene derived from cassava.
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