Magnetically coupled ball drive for actuation of spherical surfaces

Patent metadata

Field	Value
Publication number	US-12051958-B2
Application number	US-202016929982-A
Country	US
Kind code	B2
Filing date	Jul 15, 2020
Priority date	Jul 15, 2019
Publication date	Jul 30, 2024
Grant date	Jul 30, 2024

Abstract

A magnetically coupled ball drive system for actuation of spherical surfaces and wheels is disclosed. An internal support structure interacts with exterior drive wheels magnetically to produce rotational motion. A related improvement involving reduction of slip due to insufficient traction is also presented to establish a design for a more robust and versatile device that can be used in robotics or for producing vehicle locomotion.

First claim

What is claimed is:

1. A ball drive system, comprising:
an external yoke;
a first pair of drive wheels mounted on the external yoke;
a spherical wheel comprising an internal support structure; and
a magnetic coupler coupling the internal support structure of the spherical wheel to the first pair of drive wheels via a controllable magnetic force,
wherein the first pair of drive wheels is configured to actuate the spherical wheel along a first degree of freedom.

2. The system of claim 1 , further comprising a second pair of drive wheels mounted on the external yoke orthogonally to the first pair of drive wheels, wherein the second pair of drive wheels is configured to actuate the spherical wheel along a second degree of freedom.

3. The system of claim 1 , wherein the magnetic coupler comprises at least one pair of permanent magnets, wherein a first magnet of the at least one pair of permanent magnets is positioned on the external yoke and a second magnet of the at least one pair of permanent magnets is positioned on the internal support structure.

4. The system of claim 3 , wherein the magnetic coupler comprises Ferromagnetic materials.

5. The system of claim 1 , wherein the magnetic coupler is a magnetic coupler array (MCA) comprising an array of magnets positioned on the external yoke and the internal support structure.

6. The system of claim 5 , wherein the magnetic coupler is an alternating MCA.

7. The system of claim 5 , wherein the magnetic coupler is a collinear MCA.

8. The system of claim 5 , wherein the magnetic coupler is a Halbach MCA.

9. The system of claim 5 , wherein the MCA is supplemented with electromagnets to control the controllable magnetic force.

10. The system of claim 5 , wherein an air gap is maintained between the magnets of the array of magnets and the spherical wheel.

11. The system of claim 10 , wherein the air gap is configured to be controlled to control the controllable magnetic force.

12. The system of claim 1 , wherein the first pair of drive wheels are Omni-wheels.

13. The system of claim 1 , wherein the internal support system comprises at least one cavity for mounting the at least one ball transfer.

14. The system of claim 1 , wherein the internal support structure comprises Acrylonitrile butadiene styrene.

15. The system of claim 1 , wherein the spherical wheel comprises an inner layer, a middle layer and an outer layer, each of the inner layer, the middle layer and the outer layer comprising a different hardness level.

16. The system of claim 1 , wherein the internal support structure comprises at least one ball transfer.

17. The system of claim 16 , wherein the at least one ball transfer comprises Stainless Steel.

18. The system of claim 1 , further comprising a second pair of drive wheels positioned on the internal support system, wherein the second pair of drive wheels is magnetically coupled to the first pair of drive wheels.

19. The system of claim 18 , wherein the second pair of drive wheels comprise Omni-wheels.

20. The system of claim 1 , wherein the magnetic coupler comprises at least one pair of attractive magnets and at least one pair of repulsive magnets.

21. The system of claim 20 , wherein the repulsive magnets are positioned along an equator of the spherical wheel.

Assignees

• Stevens Institute Of Technology

Inventors

• Gebre Biruk Assefa
• Pochiraju Kishore

Classifications

• B62D11/04

  by means of separate power sources · CPC title

• B62D11/003

  Electric or electronic control systems · CPC title

• B60B19/14 Primary

  Ball-type wheels (B60B19/06 takes precedence) · CPC title

• H02K2201/18

  Machines moving with multiple degrees of freedom · CPC title

• B60B19/006

  Magnetic wheels · CPC title