Trailer-based energy capture and management

Patent metadata

Field	Value
Publication number	US-12024029-B2
Application number	US-202318311376-A
Country	US
Kind code	B2
Filing date	May 3, 2023
Priority date	May 1, 2015
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A through the road (TTR) hybridization strategy is proposed to facilitate introduction of hybrid electric vehicle technology in a significant portion of current and expected trucking fleets. In some cases, the technologies can be retrofitted onto an existing vehicle (e.g., a trailer, a tractor-trailer configuration, etc.). In some cases, the technologies can be built into new vehicles. In some cases, one vehicle may be built or retrofitted to operate in tandem with another and provide the hybridization benefits contemplated herein. By supplementing motive forces delivered through a primary drivetrain and fuel-fed engine with supplemental torque delivered at one or more electrically-powered drive axles, improvements in overall fuel efficiency and performance may be delivered, typically without significant redesign of existing components and systems that have been proven in the trucking industry.

First claim

What is claimed is:

1. A towed vehicle for use in combination with a towing vehicle, the towed vehicle comprising:
a suspension assembly including a frame, a suspension, one or more drive axles, and one or more wheels coupled to respective ones of the one or more drive axles;
at least one electric motor-generator coupled to at least one of the drive axles, wherein, in a first mode of operation, the at least one electric motor-generator provides a positive motive rotational force to the at least one of the drive axles to supplement the motive forces applied by the towing vehicle, and in a second mode of operation, the at least one electric motor-generator receives a negative rotational force from the at least one of the drive axles from which the at least one electric motor-generator generates energy by regenerative braking;
an energy store from which energy is supplied to power the at least one electric motor-generator in the first mode of operation and to which energy is supplied by regenerative braking in the second mode of operation;
one or more sensors that sense data for at least one condition of the towed vehicle or the towing vehicle; and
a controller that operates autonomously from the towed vehicle and is in communication with the at least one electric motor-generator, the controller receives sensor input from the one or more sensors and transitions the at least one electric motor-generator between the first mode of operation, the second mode of operation, and a third mode of operation, during motion of the towed vehicle in combination with the towing vehicle over a roadway, based on the data from the one or more sensors.

2. The towed vehicle of claim 1 , wherein, in the third mode of operation, the at least one electric motor-generator operates in a passive mode.

3. The towed vehicle of claim 1 , wherein the one or more sensors sense a load applied to the towed vehicle from the towing vehicle.

4. The towed vehicle of claim 1 , wherein the one or more sensors sense a force applied by the towing vehicle on the towed vehicle.

5. The towed vehicle of claim 1 , where the one or more sensors sense a pressure applied between the towed vehicle and the towing vehicle.

6. The towed vehicle of claim 1 , wherein the controller compares the sensed data from the at least one condition to a predetermined threshold value to determine when to transition the at least one electric motor-generator between the first, second, and third modes.

7. The towed vehicle of claim 1 , wherein, in the first mode of operation, the controller determines an amount of supplemental, positive motive rotational force to apply to the at least one of the drive axles based on the data from the one or more sensors.

8. The towed vehicle of claim 1 , further comprising an auxiliary power unit (APU) interface to supply electrical power from the energy store to one or more of the towing vehicle and the towed vehicle.

9. The towed vehicle of claim 8 , further comprising an inverter coupled between the energy store and the APU interface to supply AC power to one or more of the towing vehicle and the towed vehicle.

10. The towed vehicle of claim 8 , further comprising a step-down power supply coupled between the energy store and the APU interface to supply DC power to one or more of the towing vehicle and the towed vehicle.

11. The towed vehicle of claim 8 , wherein the electrical power is supplied to charge one or more systems on one or more of the towed vehicle or towing vehicle.

12. The towed vehicle of claim 8 , wherein the towing vehicle is an electrically powered vehicle, and the electrical power is supplied to charge an energy store of the towing vehicle.

Assignees

• Hyliion Inc

Inventors

• Healy Thomas Joseph
• Weber Eric F

Classifications

• Y02T10/72

  Electric energy management in electromobility · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• Y02T10/64

  Electric machine technologies in electromobility · CPC title

• B62D63/08

  Component parts or accessories · CPC title

• B60Y2400/301

  for position or displacement · CPC title