Trailer-based energy capture and management

Patent metadata

Field	Value
Publication number	US-10245972-B2
Application number	US-201715721371-A
Country	US
Kind code	B2
Filing date	Sep 29, 2017
Priority date	May 1, 2015
Publication date	Apr 2, 2019
Grant date	Apr 2, 2019

Abstract

A through the road (TTR) hybridization strategy is proposed to facilitate introduction of hybrid electric vehicle technology in a significant portion of current and expected trucking fleets. In some cases, the technologies can be retrofitted onto an existing vehicle (e.g., a trailer, a tractor-trailer configuration, etc.). In some cases, the technologies can be built into new vehicles. In some cases, one vehicle may be built or retrofitted to operate in tandem with another and provide the hybridization benefits contemplated herein. By supplementing motive forces delivered through a primary drivetrain and fuel-fed engine with supplemental torque delivered at one or more electrically-powered drive axles, improvements in overall fuel efficiency and performance may be delivered, typically without significant redesign of existing components and systems that have been proven in the trucking industry.

First claim

What is claimed is:

1. An apparatus comprising:
a towed vehicle for use in combination with a towing vehicle, the towed vehicle having an electrically powered drive axle configured to supply supplemental torque to one or more wheels of the towed vehicle and to thereby supplement, while the towed vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain of the towing vehicle;
an energy store on the towed vehicle, the energy store configured to supply the electrically powered drive axle with electrical power and further configured to receive energy recovered using the electrically powered drive axle in a regenerative braking mode of operation, and wherein the energy store on the towed vehicle includes a battery or battery array;
an auxiliary power unit (APU) interface to supply electrical power from the energy store to the towing vehicle; and
an inverter coupled between the battery or battery array and the APU interface to supply AC power to the towing vehicle.

2. The apparatus of claim 1 , further comprising:
the towing vehicle; and
a heating, ventilation or cooling system on the towing vehicle, the heating, ventilation or cooling system coupled to receive electrical power from the energy store on the towed vehicle via the APU interface.

3. The apparatus of claim 1 , further comprising:
a step-down DC-DC power supply coupled between the battery or battery array and the APU interface to supply DC power to the towing vehicle.

4. An apparatus comprising:
a towed vehicle for use in combination with a towing vehicle, the towed vehicle having an electrically powered drive axle configured to supply supplemental torque to one or more wheels of the towed vehicle and to thereby supplement, while the towed vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain of the towing vehicle;
an energy store on the towed vehicle, the energy store configured to supply the electrically powered drive axle with electrical power and further configured to receive energy recovered using the electrically powered drive axle in a regenerative braking mode of operation, and wherein the energy store on the towed vehicle includes a battery or battery array;
an auxiliary power unit (APU) interface to supply electrical power from the energy store to the towing vehicle; and
an electrical cable for transferring electrical power from the energy store on the towed vehicle to the towing vehicle and for bidirectionally conveying data between the towing vehicle and at least a battery management system of the towed vehicle.

5. The apparatus of claim 4 , further comprising:
a control interface in the towing vehicle, the control interface coupled to the battery management system of the towed vehicle via the electrical cable,
the control interface providing one of more of:
in-towing-vehicle display of state of charge for the energy store on the towed vehicle;
a switch or control of a switch to enable and disable supply of electrical power to the towing vehicle; and
mode control for selectively controlling an operating mode of the battery management system, wherein in at least one selectable mode, energy recovered using the electrically powered drive axle in the regenerative braking mode is used to bring the energy store to a substantially full state of charge, and wherein in at least another selectable mode, state of charge is managed to a dynamically varying level based at least in part on uphill and downhill grades along current or predicted route of travel.

6. The apparatus of claim 5 ,
wherein the control interface is integrated with a heating, ventilation or cooling system on the towing vehicle, the heating, ventilation or cooling system powered from the energy store on the towed vehicle at least during some extended periods of time during which an engine of the towing vehicle is off.

7. A method comprising:
supplying supplemental torque to one or more wheels of a towed vehicle using an electrically powered drive axle on the towed vehicle to supplement, while the towed vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain of a towing vehicle;
supplying the electrically powered drive axle with electrical power from an energy store on the towed vehicle, the energy store configured to receive and store energy recovered using the electrically powered drive axle in a regenerative braking mode of operation, and wherein the energy store on the towed vehicle includes a battery or battery array;
supplying electrical power to the towing vehicle from the energy store on the towed vehicle by way of an auxiliary power unit (APU) interface; and
using an inverter coupled between the battery or battery array and the APU interface to supply AC power to the towing vehicle.

8. The method of claim 7 , further comprising:
supplying electrical power from the energy store on the towed vehicle to a heating, ventilation or cooling system on the towing vehicle.

9. The method of claim 7 , further comprising:
using a step-down DC-DC power supply coupled between the battery or battery array and the APU interface to supply DC power to the towing vehicle.

10. A method comprising:
supplying supplemental torque to one or more wheels of a towed vehicle using an electrically powered drive axle on the towed vehicle to supplement, while the towed vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain of a towing vehicle;
supplying the electrically powered drive axle with electrical power from an energy store on the towed vehicle, the energy store configured to receive and store energy recovered using the electrically powered drive axle in a regenerative braking mode of operation, and wherein the energy store on the towed vehicle includes a battery or battery array;
supplying electrical power to the towing vehicle from the energy store on the towed vehicle by way of an auxiliary power unit (APU) interface;
transferring electrical power from the energy store on the towed vehicle to the towing vehicle via an electrical cable; and
bidirectionally conveying data between the towing vehicle and at least a battery management system of the towed vehicle via the electrical cable.

11. The method of claim 10 , further comprising:
providing a control interface in the towing vehicle, the control interface coupled to the battery management system of the towed vehicle via the electrical cable,
the control interface including one of more of:
in-towing-vehicle display of state of charge for the energy store on the towed vehicle;
a switch or control of a switch to enable and disable supply of electrical power to the towing vehicle; and
mode control for selectively controlling an operating mode of the battery management system, wherein in at least one selectable mode, energy recovered using the electrically powered drive axle in the regenerative braking mode is used to bring the energy store to a substantially full state of charge, and wherein in at least another selectable mode, state of charge is managed to a dynamically varying level based at least in part on uphill and downhill grades along current or predicted route of travel.

12. The method of claim 11 ,
wherein the control interface is integrated with the heating, ventilation or cooling system on the towing vehicle, the heating, ventilation or cooling system powered from the energy store on the towed vehicle at least during some extended periods of time during which an engi

Assignees

• Hyliion Inc

Inventors

• Healy Thomas Joseph
• Weber Eric F

Classifications

• B60L2260/24

  Coasting mode · CPC title

• B60Y2300/182

  Selecting between different operative modes, e.g. comfort and performance modes · CPC title

• B60L2200/28

  Trailers · CPC title

• B60Y2300/181

  Hill climbing or descending · CPC title

• B60L15/2045 Primary

  for optimising the use of energy · CPC title