Method for connecting two mineral-insulated cables, arrangement having two mineral-insulated cables joined to one another, and also cable, shaped element and joining kit for joining two cables

Patent metadata

Field	Value
Publication number	US-12021343-B2
Application number	US-202218090050-A
Country	US
Kind code	B2
Filing date	Dec 28, 2022
Priority date	Apr 21, 2020
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

A method for joining a cable to a connector includes: providing an electrically conductive fusible conductor joining material which has a lower melting point than that of at least one inner conductor of the cable and/or at least one contact of the connector; bringing an end of the connector to an end of the cable such that at least one inner conductor of the cable and at least one contact of the connector are opposite one another and the fusible conductor joining material is present in between; and heating the cable and/or the connector from the outside such that the heat penetrates into an interior of the at least one heated cable or the connector so the fusible conductor joining material melts and electrically connects the at least one inner conductor of the cable and the contact of the connector to one another.

First claim

What is claimed is:

1. A method for joining a cable to a connector, the cable comprising at least one electrically conductive inner conductor for transmitting electric signals or electric energy, an outer sheath which at least partially surrounds the at least one inner conductor, and an insulation material which is arranged at least partially between the at least one inner conductor and the outer sheath in order to insulate the at least one inner conductor from the outer sheath, the connector comprising at least one electrically conductive contact for transmitting electric signals or electric energy, a sleeve which at least partially surrounds the at least one contact, and an insulation material which is arranged at least partially between the at least one contact and the sleeve in order to insulate the at least one contact from the sleeve, the method comprising:
providing an electrically conductive fusible conductor joining material which has a lower melting point than that of the at least one inner conductor and/or of the at least one contact;
bringing an end of the connector to an end of the cable such that at least one inner conductor of the cable and at least one contact of the connector are opposite one another and the fusible conductor joining material is present in between; and
heating the cable and/or the connector from the outside such that the heat penetrates into an interior of the at least one heated cable or the connector so that the fusible conductor joining material present between the at least one inner conductor of the cable and the connector melts and electrically connects the at least one inner conductor of the cable and the contact of the connector to one another.

2. The method of claim 1 , further comprising:
providing a fusible sheath joining material which has a lower melting point than that of the outer sheath and/or the sleeve; wherein the end of the connector is brought to the end of the cable such that the outer sheath of the cable and the sleeve of the connector are opposite one another and the fusible sheath joining material is present in between and the at least one heated cable or connector is heated from the outside so that the fusible sheath joining material present between the outer sheath of the cable and the sleeve of the connector melts and joins the outer sheath of the cable to the sleeve of the connector.

3. The method of claim 2 , wherein at least one of the following is satisfied:
the end of the cable and the end of the connector are each configured such that when the end of the connector is brought to the end of the cable, the at least one inner conductor of the cable and the at least one contact of the connector and the outer sheath of the cable and the sleeve of the connector are opposite one another, in each case with an essentially equal spacing; or
the conductor joining material has a lower melting point than that of the sheath joining material.

4. The method of claim 1 , further comprising removing insulation material at the end of the cable in such a way that a free space is formed between the at least one inner conductor and the outer sheath at the end of the cable before the end of the connector is brought to the end of the cable.

5. The method of claim 4 , further comprising inserting a shaped element into the free space of the cable after the insulation material has been removed at the end of the cable.

6. The method of claim 5 , wherein the shaped element has a complementary shape to the free space in order to accurately fit and fill the free space and the shaped element has a higher thermal conductivity than that of the insulation material.

7. The method of claim 5 , wherein insulation material is absent at the end of the connector, so that a free space is formed between the contact and the sleeve, wherein the shaped element is inserted into the free space of the cable in such a way that a subregion of the shaped element projects at the end of the cable and, when the end of the connector is brought to the end of the cable, the free space at the end of the connector is placed over the subregion of the shaped element projecting at the end of the cable such that the shaped element goes into the free space of the cable and the free space of the connector.

8. The method of claim 7 , further comprising inserting a second shaped element into the free space of the connector in such a way that a projecting subregion at the end of the connector is smaller than a thickness of the conductor joining material, wherein the shaped element is inserted into the free space of the cable in such a way that the projecting subregion at the end of the cable is smaller than a thickness of the conductor joining material.

9. The method of claim 5 , wherein, after the shaped element has been inserted into the free space of the cable, the conductor joining material held by the projecting subregion of the shaped element is placed at the end of the cable and, after the shaped element has been inserted into the free space of the cable, a sheath joining material held by the projecting subregion of the shaped element is placed at the end of the cable.

10. The method of claim 5 , wherein at least one of the following is satisfied:
the conductor joining material comprises or consists of one of the following materials: a copper-silver alloy, an Ni-based alloy, a copper-based alloy or an alloy having a melting point below that of material of the at least one inner conductor and/or of the at least one contact;
a sheath joining material comprises or consists of one of the following materials: a copper-silver alloy, an Ni-based alloy, a copper-based alloy or an alloy having a melting point below that of a material of the outer sheath and/or the sleeve; or
the shaped element comprises or consists of one of the following materials: Al 2 O 3 , mullite, BN, Si 3 N 4 , SiO 2 , AlN, ZrO 2 , or HfO 2 .

11. The method of claim 1 , further comprising:
pushing a reinforcing element over the end of the cable or the end of the connector such that the reinforcing element surrounds the outer sheath of the cable or the sleeve of the connector before the end of the connector is brought to the end of the cable; and
pushing back the reinforcing element for such a distance that the reinforcing element surrounds the outer sheath of the cable and the sleeve of the connector after the end of the connector has been brought to the end of the cable.

12. The method of claim 1 , wherein at least one of the following is satisfied:
the at least one inner conductor of the cable and/or the connector comprises or consists of one of the following materials: copper, a copper alloy, or a thermocouple of the E, J, K, T, or N type;
the outer sheath of the cable and/or the sleeve of the connector comprises or consists of one of the following materials: stainless steel, alloy HR-160, alloy 230, alloy 718, alloy 600, a nickel-chromium alloy, or a nickel-molybdenum alloy; or
the insulation material of the cable and/or the connector comprises or consists of one of the following materials: MgO, SiO 2 , or Al 2 O 3 .

13. An arrangement comprising:
a cable comprising at least one electrically conductive inner conductor for transmitting electric signals or electric energy, an outer sheath which at least partially surrounds the at least one inner conductor, and an insulation material which is arranged at least partially between the at least one inner conductor and the outer sheath in order to insulate the at least one inner conductor from the outer sheath;
a connector joined to the cable, the connector comprising at least one electrically conductive contact for transmitting electric

Assignees

• Schott Ag

Inventors

• Fritz Oliver Wolfgang

Classifications

• H01R4/58

  characterised by the form or material of the contacting members (H01R4/01 takes precedence) · CPC title

• H01R4/026

  comprising means for eliminating an insulative layer prior to soldering or welding · CPC title

• H01R4/021

  between two or more cables or wires · CPC title

• H01R4/01

  Connections using shape memory materials, e.g. shape memory metal · CPC title

• H01R4/022

  comprising preapplied solder · CPC title