Deposition of smooth metal nitride films
US-9412602-B2 · Aug 9, 2016 · US
US11823976B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11823976-B2 |
| Application number | US-202217932605-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 15, 2022 |
| Priority date | Apr 17, 2014 |
| Publication date | Nov 21, 2023 |
| Grant date | Nov 21, 2023 |
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An atomic layer deposition (ALD) process for depositing a fluorine-containing thin film on a substrate can include a plurality of super-cycles. Each super-cycle may include a metal fluoride sub-cycle and a reducing sub-cycle. The metal fluoride sub-cycle may include contacting the substrate with a metal fluoride. The reducing sub-cycle may include alternately and sequentially contacting the substrate with a reducing agent and a nitrogen reactant.
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We claim: 1. An atomic layer deposition (ALD) process for depositing a metal fluoride thin film on a substrate, the process comprising a plurality of super-cycles, each super-cycle comprising a first sub-cycle and a second sub-cycle, wherein: the first sub-cycle comprises contacting the substrate with reactant comprising a metal fluoride; and the second sub-cycle comprises alternately and sequentially contacting the substrate with a reducing agent and a nitrogen reactant, and wherein the plurality of super-cycles forms the metal fluoride thin film comprising TiF 3 on the substrate. 2. The process of claim 1 , wherein the metal fluoride comprises a metal selected from Ti, Ta, Nb, Mo and W. 3. The process of claim 1 , wherein the metal fluoride thin film comprises about 5 to about 40 at % nitrogen. 4. The process of claim 1 , wherein the metal fluoride thin film is conductive. 5. The process of claim 1 , wherein the metal fluoride thin film is not oxidized by an air ambient at less than about 300° C. 6. The process of claim 1 , wherein the reactant comprising the metal fluoride comprises TiF 4 . 7. The process of claim 1 , wherein the reducing agent comprises silane or borane. 8. The process of claim 7 , wherein the reducing agent comprises disilane or trisilane. 9. The process of claim 1 , wherein the nitrogen reactant is selected from the group consisting of ammonia, N 2 H 4 , nitrogen atoms, nitrogen containing plasma and nitrogen radicals. 10. The process of claim 1 , wherein a ratio of carrying out the first sub-cycle to carrying out the second sub-cycle is at least about 0.1 in at least one of the plurality of super-cycles. 11. The process of claim 1 , wherein the metal fluoride thin film is not a nanolaminate film, and separate layers of metal fluoride and metal nitride are not observable in the metal fluoride thin film. 12. The process of claim 1 , wherein the metal fluoride thin film has a layer resistivity of less than 10 6 μΩcm. 13. An atomic layer deposition (ALD) process comprising: conducting a plurality of super-cycles to form a fluorine-containing thin film comprising TiF 3 on a substrate, each super-cycle comprising a first sub-cycle and a second sub-cycle, and wherein: the first sub-cycle comprises contacting the substrate with a metal fluoride; and the second sub-cycle comprises contacting the substrate with a nitrogen reactant; wherein at least one of a silane compound and a borane compound is separately provided in at least one of the first sub-cycle and the second sub-cycle. 14. The process of claim 13 , wherein at least one of the silane compound and the borane compound is provided in the first sub-cycle. 15. The process of claim 13 , wherein at least one of the silane compound and the borane compound is provided in the second sub-cycle. 16. The process of claim 13 , wherein the fluorine-containing thin film has a thickness of less than about 100 nm. 17. The process of claim 13 , wherein at least one of the silane compound, the borane compound, and the nitrogen reactant reduces at least some metal of the metal fluoride. 18. The process of claim 13 , wherein the fluorine-containing thin film exhibits substantially no oxidation at temperatures below about 300° C. 19. The process of claim 13 , wherein the fluorine-containing thin film has a resistivity of less than about 10 6 μΩcm. 20. The process of claim 13 , wherein the metal fluoride comprises TiF 4 .
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