Starter solenoid contact health monitor

Patent metadata

Field	Value
Publication number	US-11808243-B2
Application number	US-201917600367-A
Country	US
Kind code	B2
Filing date	Oct 30, 2019
Priority date	Aug 30, 2019
Publication date	Nov 7, 2023
Grant date	Nov 7, 2023

Abstract

An ignition system for outdoor power equipment driven by a petrol or gasoline engine may include a safety interlock system, a starter motor, a starter solenoid having an activation coil, and a solenoid monitor. The ignition system may be configured to selectively apply power to start the engine based on application of a start attempt. The safety interlock system may be operable to actuate the starter solenoid via the activation coil to apply current to the starter motor for starting the engine during the start attempt. The solenoid monitor may be configured to determine a status of the activation coil and starter solenoid contacts and provide a fault indication based on the status determined.

First claim

That which is claimed:

1. An ignition system for outdoor power equipment driven by a petrol or gasoline engine, the ignition system comprising:
a safety interlock system;
a starter motor;
a starter solenoid having an activation coil; and
a solenoid monitor,
wherein the ignition system is configured to selectively apply power to start the engine based on application of a start attempt,
wherein the safety interlock system is operable to actuate the starter solenoid via the activation coil to apply current to the starter motor for starting the engine during the start attempt,
wherein the solenoid monitor is configured to determine a status of the activation coil and starter solenoid contacts and provide a fault indication based on the status determined, and
wherein the solenoid monitor is configured to monitor for a critical fault when the start attempt is not applied and apply an engine shutdown in response to detection of the critical fault.

2. The ignition system of claim 1 , wherein the solenoid monitor is configured to apply the engine shutdown in response to determining that voltage at a starter motor contact of the starter solenoid is equal to battery voltage of the lawn care device when the start attempt is not applied.

3. The ignition system of claim 1 , wherein the solenoid monitor is configured to determine the status of the activation coil based on a voltage detected at a safety interlock system contact of the starter solenoid.

4. The ignition system of claim 1 , wherein the solenoid monitor is configured to determine the status of the starter solenoid based on a voltage detected at a starter motor contact of the starter solenoid.

5. The ignition system of claim 4 , wherein the solenoid monitor is configured to determine the status of the starter solenoid based on an amount of voltage drop detected at the starter motor contact of the starter solenoid.

6. The ignition system of claim 1 , wherein the outdoor power equipment comprises a user interface, and
wherein the solenoid monitor is configured to provide the fault indication via the user interface.

7. The ignition system of claim 1 , wherein the solenoid monitor is configured to provide the fault indication to user equipment via wireless transmission.

8. The ignition system of claim 1 , wherein the solenoid monitor is configured to provide the fault indication in response to the start attempt.

9. An ignition system for outdoor power equipment driven by a petrol or gasoline engine, the ignition system comprising:
a safety interlock system;
a starter motor;
a starter solenoid having an activation coil; and
a solenoid monitor,
wherein the ignition system is configured to selectively apply power to start the engine based on application of a start attempt,
wherein the safety interlock system is operable to actuate the starter solenoid via the activation coil to apply current to the starter motor for starting the engine during the start attempt,
wherein the solenoid monitor is configured to determine a status of the activation coil and starter solenoid contacts and provide a fault indication based on the status determined,
wherein the solenoid monitor is configured to determine the status of the activation coil based on a voltage detected at a safety interlock system contact of the starter solenoid, and
wherein the solenoid monitor compares the voltage detected at the safety interlock system contact to a normal starting voltage for the safety interlock system contact to determine the status of the activation coil.

10. A lawn care device comprising:
an engine to selectively power the device;
a frame supporting the engine of the device; and
an ignition system for selectively applying power to start the engine based on application of a start attempt,
wherein the ignition system includes a safety interlock system, a starter motor and a starter solenoid having an activation coil,
wherein the safety interlock system is operable to actuate the starter solenoid via the activation coil to apply current to the starter motor for starting the engine during the start attempt,
wherein the ignition system further comprises a solenoid monitor configured to determine a status of the activation coil and starter solenoid contacts and provide a fault indication based on the status determined, and
wherein the solenoid monitor is configured to monitor for a critical fault when the start attempt is not applied and apply an engine shutdown in response to detection of the critical fault.

11. The lawn care device of claim 10 , wherein the solenoid monitor is configured to apply the engine shutdown in response to determining that voltage at a starter motor contact of the starter solenoid is equal to battery voltage of the lawn care device when the start attempt is not applied.

12. The lawn care device of claim 10 , wherein the solenoid monitor is configured to determine the status of the activation coil based on a voltage detected at a safety interlock system contact of the starter solenoid.

13. The lawn care device of claim 12 , wherein the solenoid monitor compares the voltage detected at the safety interlock system contact to a normal starting voltage for the safety interlock system contact to determine the status of the activation coil.

14. The lawn care device of claim 10 , wherein the solenoid monitor is configured to determine the status of the starter solenoid based on a voltage detected at a starter motor contact of the starter solenoid.

15. The lawn care device of claim 14 , wherein the solenoid monitor is configured to determine the status of the starter solenoid based on an amount of voltage drop detected at the starter motor contact of the starter solenoid.

16. The lawn care device of claim 10 , wherein the solenoid monitor is configured to provide the fault indication via a user interface of the lawn care device.

17. The lawn care device of claim 10 , wherein the solenoid monitor is configured to provide the fault indication to user equipment via wireless transmission.

18. The lawn care device of claim 10 , wherein the solenoid monitor is configured to provide the fault indication in response to the start attempt.

Assignees

• Husqvarna Ab

Inventors

• Albinger Matthew

Classifications

• F02N11/108 Primary

  for diagnosis of the starter or its components · CPC title

• F02N11/0859

  specially adapted to the type of the starter motor or integrated into it · CPC title

• F02N11/0862

  characterised by the electrical power supply means, e.g. battery · CPC title

• F02N2200/043

  Starter voltage · CPC title

• F02N2200/063

  Battery voltage · CPC title