Analyzing an operating condition of a power converter

Patent metadata

Field	Value
Publication number	US-11735993-B2
Application number	US-201917276877-A
Country	US
Kind code	B2
Filing date	Sep 19, 2019
Priority date	Sep 21, 2018
Publication date	Aug 22, 2023
Grant date	Aug 22, 2023

Abstract

A method analyzes an operating condition of a power converter. The method includes: providing a sample clock signal; determining repeatedly at least one operating parameter of a power semiconductor device of the power converter; and determining the operating condition of the power converter depending on the at least one determined operating parameter. The repetitions of the determining the at least one operating parameter are synchronous to the sample clock signal. For a given repetition of the determination of the at least one operating parameter, determining the at least one operating parameter includes measuring the at least one operating parameter or identifying a value for the at least one operating parameter from a previous repetition depending on a switching behavior of the power converter within the given repetition.

First claim

The invention claimed is:

1. A method for analyzing an operating condition of a power converter, the method comprising:
providing a sample clock signal;
determining repeatedly at least one operating parameter of a power semiconductor device of the power converter,
wherein the repetitions of determining the at least one operating parameter are synchronous to the sample clock signal, and
wherein for a given repetition of the determination of the at least one operating parameter, determining the at least one operating parameter comprises measuring the at least one operating parameter or identifying a value for the at least one operating parameter from a previous repetition depending on a switching behavior of the power converter within the given repetition; and

determining the operating condition of the power converter depending on the at least one determined operating parameter,
wherein the sample clock signal is asynchronous to the operation of the power converter such that the sample clock signal is asynchronous to a base clock signal of the power converter.

2. The method according to claim 1 , wherein determining the operating condition comprises:
determining at least one value for a power loss of the power semiconductor device depending on the at least one determined operating parameter; and
determining the operating condition based on the at least one value for the power loss.

3. The method according to claim 2 , wherein the at least one value for the power loss comprises a conduction power loss or a switching power loss.

4. The method according to claim 2 , wherein the at least one value for the power loss is determined during or at the end of each of a plurality of consecutive sample intervals defined by a frequency of the sample clock signal.

5. The method according to claim 4 , wherein the at least one operating parameter comprises at least one of:
a total number of turn-on events within the respective sample interval;
a total number of turn-off events within the respective sample interval; or
a total on-state duration within the respective sample interval.

6. The method according to claim 1 , wherein the at least one operating parameter comprises at least one of:
an on-state condition of the power semiconductor device; or
an off-state condition of the power semiconductor device.

7. The method according to claim 1 ,
wherein the power converter is configured to utilize a switching scheme for power conversion, and
wherein the sample clock signal being asynchronous to the operation of the power converter includes the sample clock signal being asynchronous to a characteristic signal, in particular a carrier signal, of the switching scheme.

8. The method according to claim 1 , wherein the operating condition comprises a junction temperature of the power semiconductor device.

9. The method according to claim 8 , wherein determining the junction temperature of the power semiconductor device comprises simulating the junction temperature using a thermal model of the power converter using, as an input, data depending on the at least one determined operating parameter.

10. The method according to claim 9 , wherein the data comprises a self-heating power loss of the power semiconductor device.

11. The method according to claim 9 , wherein the data comprises a cross-coupling power loss due to a further device of the power converter.

12. The method according to claim 1 , wherein a period of the sample clock signal lies between 0.2 ms and 2 ms.

13. The method according to claim 1 , wherein the sample clock signal comprises a clock signal that is asynchronous to an operation of the power converter.

14. The method according to claim 6 ,
wherein the on-state condition of the power semiconductor device comprises an on-state voltage or an on-state current of the power semiconductor device; and
wherein the off-state condition of the power semiconductor device comprises an off-state voltage of the power semiconductor device.

15. The method according to claim 12 , wherein the period of the sample clock signal lies between 0.8 ms and 1.2 ms.

16. A circuit for analyzing an operating condition of a power converter, the circuit configured to:
provide a sample clock signal;
determine repeatedly at least one operating parameter of a power semiconductor device of the power converter, wherein:
the repetitions of the determining of the at least one operating parameter are synchronous to the sample clock signal, and
for a given repetition of the determining of the at least one operating parameter, determining the at least one operating parameter comprises measuring the at least one operating parameter or identifying a value for the at least one operating parameter from a previous repetition depending on a switching behavior of the power converter within the given repetition; and

determine the operating condition of the power converter based on the at least one determined operating parameter,
wherein the sample clock signal is asynchronous to the operation of the power converter such that the sample clock signal is asynchronous to a base clock signal of the power converter.

17. A method for analyzing an operating condition of a power converter, the method comprising:
providing a sample clock signal;
determining repeatedly at least one operating parameter of a power semiconductor device of the power converter,
wherein the repetitions of determining the at least one operating parameter are synchronous to the sample clock signal, and
wherein for a given repetition of the determination of the at least one operating parameter, determining the at least one operating parameter comprises measuring the at least one operating parameter or identifying a value for the at least one operating parameter from a previous repetition depending on a switching behavior of the power converter within the given repetition; and

determining the operating condition of the power converter depending on the at least one determined operating parameter,
wherein the operating condition comprises a junction temperature of the power semiconductor device, and
wherein determining the junction temperature of the power semiconductor device comprises simulating the junction temperature using a thermal model of the power converter based on a self-heating power loss of the power semiconductor device or a cross-coupling power loss due to a further device of the power converter.

Assignees

• Reinhausen Maschf Scheubeck

Inventors

• Bryant Angus

Classifications

• H02M1/00 Primary

  Details of apparatus for conversion · CPC title

• G01K7/01

  using semiconducting elements having PN junctions (G01K7/02, G01K7/16, G01K7/30 take precedence) · CPC title

• G01R31/42 Primary

  AC power supplies · CPC title

• H02M1/327

  against abnormal temperatures · CPC title

• H02M3/156

  with automatic control of output voltage or current, e.g. switching regulators · CPC title