Nickel-based active material precursor for lithium secondary battery, method of preparing the same, nickel-based active material for lithium secondary battery formed therefrom, and lithium secondary battery including positive electrode including nickel-based active material

Patent metadata

Field	Value
Publication number	US-11670768-B2
Application number	US-201916452282-A
Country	US
Kind code	B2
Filing date	Jun 25, 2019
Priority date	Jun 26, 2018
Publication date	Jun 6, 2023
Grant date	Jun 6, 2023

Abstract

A nickel-based active material precursor for a lithium secondary battery includes: a secondary particle including a plurality of particulate structures, wherein each particulate structure includes a porous core portion and a shell portion, the shell portion including primary particles radially arranged on the porous core portion; and the secondary particle has a plurality of radial centers. When the nickel-based active material precursor is used, a nickel-based positive active material having a short lithium ion diffusion distance, in which intercalation and deintercalation of lithium are facilitated, may be obtained. A lithium secondary battery manufactured using the positive active material may exhibit enhanced lithium availability, and may exhibit enhanced capacity and lifespan due to suppression of crack formation in the active material during charging and discharging.

First claim

What is claimed is:

1. A nickel-based active material precursor for a lithium secondary battery, the nickel-based active material precursor comprising:
a secondary particle comprising a plurality of particulate structures connected in a single structure, each particulate structure of the plurality of particulate structures having a radial center,
wherein each particulate structure is an agglomerate of a plurality of primary particles, and
wherein each particulate structure comprises a porous core portion and a shell portion, the shell portion comprising primary particles radially arranged on the porous core portion, and the porous core portion having a higher porosity than the shell portion.

2. The nickel-based active material precursor of claim 1 , wherein the plurality of the particulate structures is isotropically arranged in the secondary particle.

3. The nickel-based active material precursor of claim 1 , wherein major axes of the primary particles at an outer surface of the secondary particle are normal to the outer surface of the secondary particle.

4. The nickel-based active material precursor of claim 1 , wherein major axes of the primary particles in 50% or more of the primary particles at an outer surface of the secondary particle are arranged in a normal direction of a (100) plane or a (110) plane of the primary particles at an outer surface of the secondary particle.

5. The nickel-based active material precursor of claim 1 , wherein the primary particles comprise plate particles,
wherein major axes of the plate particles are radially arranged, and
a thickness to length ratio of the plate particles is about 1:2 to about 1:20.

6. The nickel-based active material precursor of claim 1 , wherein the secondary particle has a size of about 5 μm to about 25 μm.

7. The nickel-based active material precursor of claim 1 , wherein the nickel-based active material precursor is a compound represented by Formula 1:
Ni 1-x-y-z CO x Mn y M z (OH) 2   Formula 1

wherein, in Formula 1, M is an element selected from a group consisting of boron (B), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), titanium (Ti), vanadium (V), chromium (Cr), iron (Fe), copper (Cu), zirconium (Zr), tungsten (W), and aluminum (Al), and
x≤(1−x−y−z), y≤(1−x−y−z), 0<x<1, 0≤y<1, 0≤z<1, and 0<1−x−y−z<1.

8. The nickel-based active material precursor of claim 7 , wherein a nickel content in the nickel-based active material precursor is about 33 mol % to about 95 mol % with respect to a total content of transition metals, wherein the nickel content is the same as or greater than a manganese content and a cobalt content.

9. The nickel-based active material precursor of claim 7 , wherein the nickel-based active material precursor is selected from Ni 0.6 Co 0.2 Mn 0.2 (OH) 2 , Ni 0.7 Co 0.15 Mn 0.15 (OH) 2 , Ni 0.7 Co 0.1 Mn 0.2 (OH) 2 , Ni 0.5 Co 0.2 Mn 0.3 (OH) 2 , Ni 1/3 Co 1/3 Mn 1/3 (OH) 2 , Ni 0.8 Co 0.1 Mn 0.1 (OH) 2 , and Ni 0.85 Co 0.1 Al 0.05 (OH) 2 .

10. A method of preparing a nickel-based active material precursor for a lithium battery, the method comprising:
a first act of supplying raw materials at a first feed rate and stirring the raw materials to form a precursor seed;
a second act of supplying the raw materials at a second feed rate to the precursor seed formed by the first act, and stirring a resulting mixture to grow the precursor seed by agglomeration of the resulting mixture; and
a third act of supplying the raw materials at a third feed rate to precursor particles grown by the second act, and stirring the resulting mixture to control growth of the precursor particles,
obtaining a resultant secondary particle comprising a plurality of particulate structures connected in a single structure, wherein each particulate structure of the plurality of particulate structures is an agglomerate of a plurality of primary particles,
wherein the raw materials comprise a complexing agent, a pH adjuster, and a metal-containing raw material for forming the nickel-based active material precursor,
the second feed rate of the metal-containing raw material is higher than the first feed rate of the metal containing raw material, and the third feed rate of the metal containing raw material is higher than the second feed rate of the metal containing raw material, and
a stirring power is sequentially reduced as the method proceeds from the first act to the second act to the third act.

11. The method of claim 10 , wherein the second feed rate of the metal-containing raw material is increased by about 10% to about 50% with respect to the first feed rate of the metal containing raw material, and the third feed rate of the metal containing raw material is increased by about 10% to about 50% with respect to the second feed rate of the metal containing raw material.

12. The method of claim 10 , wherein the metal-containing raw material for forming the nickel-based active material precursor comprises at least one selected from the group consisting of nickel (II) sulfate, nickel (II) nitrate, nickel (II) chloride, nickel (II) fluoride, manganese (II) sulfate, manganese (II) nitrate, manganese (II) chloride, manganese (II) fluoride, cobalt (II) sulfate, cobalt (II) nitrate, cobalt (II) chloride, and cobalt (II) fluoride.

13. The method of claim 10 , wherein a stirring power in the first act is about 1.5 kW/m 3 to about 4 kW/m 3 , a stirring power in the second act is about 1 kW/m 3 to about 3 kW/m 3 , and a stirring power in the third act is about 0.5 kW/m 3 to about 2 kW/m 3 .

14. The method of claim 10 , wherein a pH of the resulting mixture is reduced or maintained as the method proceeds from the first act to the second act to the third act.

15. A nickel-based active material for a lithium secondary battery, the nickel-based active material being obtained from the nickel-based active material precursor of claim 1 .

16. A lithium secondary battery comprising:
a positive electrode comprising the nickel-based active material of claim 15 ;
a negative electrode; and
an electrolyte between the positive electrode and the negative electrode.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Yun Pilsang
• Hyun Jangsuk
• Yang Wooyoung

Classifications

• C01G53/42

  containing alkali metals, e.g. LiNiO2 · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• C01P2004/32

  Spheres · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title