Positive electrode active material for secondary battery, method of preparing the same, and secondary battery including the positive electrode active material

Patent metadata

Field	Value
Publication number	US-2018108940-A1
Application number	US-201615567213-A
Country	US
Kind code	A1
Filing date	Apr 29, 2016
Priority date	Apr 30, 2015
Publication date	Apr 19, 2018
Grant date	—

Abstract

The present invention provides a positive electrode active material for a lithium secondary battery, which includes a secondary particle core formed by agglomeration of primary particles of a nickel manganese cobalt-based first lithium composite metal oxide, an intermediate layer disposed on the core and including rod-shaped nickel manganese cobalt-based second lithium composite metal oxide particles radially oriented from a center of an active material particle to a surface thereof, and a shell disposed on the intermediate layer and including a nickel manganese cobalt-based third lithium composite metal oxide, and a lithium secondary battery including the same.

First claim

1 . A positive electrode active material for a lithium secondary battery, the positive electrode active material comprising:
a secondary particle core formed by agglomeration of primary particles of a nickel manganese cobalt-based first lithium composite metal oxide; an intermediate layer disposed on the core and including rod-shaped nickel manganese cobalt-based second lithium composite metal oxide particles radially oriented from a center of an active material particle to a surface thereof; and a shell disposed on the intermediate layer and including a nickel manganese cobalt-based third lithium composite metal oxide.

2 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein the primary particles of the nickel manganese cobalt-based first lithium composite metal oxide included in the core have at least one shape of a granular shape and a rod shape.

3 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein the primary particles of the nickel manganese cobalt-based first lithium composite metal oxide included in the core have a rod shape and do not have an orientation.

4 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein the nickel manganese cobalt-based second lithium composite metal oxide particles included in the intermediate layer have an aspect ratio of greater than 1 and equal to or less than 20.

5 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein at least one metallic element of the nickel, the cobalt, and the manganese included in the positive electrode active material has a concentration gradient in which a concentration of the at least one metallic element of the nickel, the cobalt, and the manganese is increased or decreased from the center of the positive electrode active material particle to an interface between the intermediate layer and the shell; or from the center of the positive electrode active material particle to the surface thereof.

6 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein a concentration of the nickel included in the positive electrode active material is continuously decreased from the center of the positive electrode active material particle to an interface between the intermediate layer and the shell.

7 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein a concentration of the cobalt included in the positive electrode active material is continuously increased from the center of the positive electrode active material particle to an interface between the intermediate layer and the shell.

8 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein a concentration of the manganese included in the positive electrode active material is continuously increased from the center of the positive electrode active material particle to an interface between the intermediate layer and the shell.

9 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein the nickel, the cobalt, and the manganese included in the shell each independently have a constant concentration value over the entire shell.

10 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein, when a thickness of the core is defined as a distance from the center of the positive electrode active material particle to an interface between the core and the intermediate layer, a thickness of the intermediate layer is defined as a distance from the interface between the core and the intermediate layer to an interface between the intermediate layer and the shell, and a thickness of the shell is defined as a distance from the interface between the intermediate layer and the shell to the surface of the positive electrode active material particle,
the core has a thickness of 3% to 30% of an average particle diameter of the positive electrode active material, and the intermediate layer and the shell are formed to have a thickness ratio of 1:0.01 to 1:1.

11 . The positive electrode active material for a lithium secondary battery of claim 1 , wherein the first to third lithium composite metal oxides each independently comprise the nickel in an amount of 50 at % based on a total atomic weight of nickel, cobalt, and manganese elements which are included in the oxide, and
a difference between average concentrations of the nickel in the core and the shell is in a range of 10 at % to 45 at %.

12 . A method of preparing the positive electrode active material for a lithium secondary battery of claim 1 , the method comprising:
preparing a metal salt solution for forming a core which includes nickel, cobalt, and manganese, and a metal salt solution for forming a shell which includes nickel, cobalt, and manganese in a concentration different from that of the metal salt solution for forming a core; preparing a positive electrode active material precursor by adding a chelating agent and a basic aqueous solution as well as the metal salt solution for forming a shell to the metal salt solution for forming a core to allow a mixing ratio of the metal salt solution for forming a core to the metal salt solution for forming a shell to be gradually changed from 100 vol %:0 vol % to 0 vol %:100 vol %; and mixing the positive electrode active material precursor with a lithium salt and performing a heat treatment, wherein, during the preparation of the positive electrode active material precursor, a feed rate of the metal salt solution for forming a shell added to the metal salt solution for forming a core is different for each of core, intermediate layer, and shell forming regions of the active material.

13 . The method of claim 12 , wherein, during the preparation of the positive electrode active material precursor, the feed rate of the metal salt solution for forming a shell added to the metal salt solution for forming a core is in a range of 10 g/min to 20 g/min, and the feed rate of the metal salt solution for forming a shell added to the metal salt solution for forming a core is increased within the feed rate range from the core forming region to the intermediate layer and shell forming regions.

14 . The method of claim 12 , wherein, during the preparation of the positive electrode active material precursor, the feed rate of the metal salt solution for forming a shell added to the metal salt solution for forming a core and a feed rate of the basic aqueous solution are a same, and a feed rate of the chelating agent is 5 times to 7 times lower than the feed rate of the metal salt solution for forming a shell.

15 . The method of claim 12 , wherein the preparing of the positive electrode active material precursor is performed in a pH range of 10 to 12.

16 . The method of claim 12 , wherein the heat treatment is performed in a temperature range of 800° C. to 1,100° C.

17 . A positive electrode for a lithium secondary battery comprising the positive electrode active material of claim 1 .

18 . A lithium secondary battery comprising the positive electrode of claim 17 .

Assignees

• Lg Chemical Ltd

Inventors

• Kwon Yong Hoon
• Lee Ki Young

Classifications

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title