Prelaminate for an electronic card, and methods for producing such a prelaminate and an electronic card comprising such a prelaminate

Patent metadata

Field	Value
Publication number	US-11599764-B2
Application number	US-202117192307-A
Country	US
Kind code	B2
Filing date	Mar 4, 2021
Priority date	Mar 6, 2020
Publication date	Mar 7, 2023
Grant date	Mar 7, 2023

Abstract

The present invention relates to a prelaminate for an electronic card, wherein at least a first group of pads is formed from a metal plate formed from a piece comprising a central part and branches extending from the central part, the branches of the metal plate forming the pads of the first group. The invention also relates to a method for producing such a prelaminate and an electronic card comprising such a prelaminate.

First claim

The invention claimed is:

1. A prelaminate for an electronic card, the prelaminate comprising:
at least two substrates;
at least a first group of pads assembled between the two substrates; and
a metal plate formed from a piece comprising
a central part, and
at least two branches which extend from the central part, the at least two branches of the metal plate forming the pads of the first group, a first of the at least two branches being perpendicular to a second of the at least two branches.

2. The prelaminate according to claim 1 , further comprising at least a second group of pads, at least one of the pads of the second group ( 31 ) being connected to one of the branches of the metal plate by a bonding wire.

3. The prelaminate according to claim 2 , further comprising a second metal plate formed from a piece comprising
a central part, and
branches extending from the central part ( 11 ), the branches of the second metal plate forming the pads of the second group.

4. The prelaminate according to claim 1 , further comprising an antenna having two ends, the two ends of the antenna being connected to two of the branches of the metal plate of the first group.

5. The prelaminate according to claim 1 , wherein the at least two branches include at least a first set of branches extending perpendicular to a second set of branches.

6. The method according to claim 1 , wherein the at least two branches that are provided include at least a first set of branches extending perpendicular to a second set of branches.

7. A method for producing a prelaminate, the method comprising:
providing at least two substrates;
providing a metal plate formed from a piece comprising a central part and at least two branches extending from the central part, the at least two branches forming a first group of pads, a first of the at least two branches being perpendicular to a second of the at least two branches;
positioning the metal plate in relation to at least a first substrate of the two substrates; and
laminating the at least two substrates, the metal plate being between the two substrates.

8. The method according to claim 7 , wherein the positioning the metal plate with at least the first substrate of the two substrates comprises embedding the metal plate in the first substrate.

9. The method according to claim 7 , further comprising:
providing a second group of pads; and
connecting at least one of the pads of the second group to one of the branches of the metal plate by a bonding wire.

10. The method according to claim 7 , further comprising:
providing an antenna having two ends; and
connecting the two ends of the antenna to two of the branches of the metal plate.

11. A method for producing an electronic card, the method comprising:
the method for producing the prelaminate according to claim 7 ; and
machining comprising
removing the central part of the metal plate of the first group of pads, and
stripping at least one of the branches of the metal plate forming one of the pads of the first group.

12. The method according to claim 11 , further comprising:
providing two cover layers; and
laminating the prelaminate between the two cover layers arranged on either side of the prelaminate.

13. The method according to claim 11 , wherein the machining further comprises:
removing a central part of a metal plate forming a second group of pads, and
stripping at least one pad of the second group.

14. The method according to claim 11 , further comprising inserting and connecting a first module to the pads of the first group.

Assignees

• Idemia France

Inventors

• Gac Philippe
• Escoffier Pierre
• Lavarenne Rémi

Classifications

• H05K2203/0242

  Cutting around hole, e.g. for disconnecting land or Plated Through-Hole [PTH] or for partly removing a PTH · CPC title

• H05K3/043

  by using a moving tool for milling or cutting the conductive material · CPC title

• H05K1/0243

  Printed circuits associated with mounted high frequency components · CPC title

• H05K1/0313

  Organic insulating material · CPC title

• H05K3/303

  with surface mounted components (H05K3/32 takes precedence) · CPC title