Method for manufacturing supporting body

Patent metadata

Field	Value
Publication number	US-11554524-B2
Application number	US-201816770162-A
Country	US
Kind code	B2
Filing date	Dec 4, 2018
Priority date	Dec 7, 2017
Publication date	Jan 17, 2023
Grant date	Jan 17, 2023

Abstract

A method of manufacturing a support member, which includes a tubular-shaped tubular part and a coupling part coupling one portion and another portion of an inner circumferential surface of the tubular part to support a ventilation membrane, includes filling a fixed mold and a movable mold with a thermoplastic material or a thermosetting material, wherein the thermoplastic material or the thermosetting material is injected from a gate in the coupling part to be charged from the coupling part toward the cylindrical part.

First claim

The invention claimed is:

1. A method for manufacturing a supporting body by filling a mold with a thermoplastic material or a thermosetting material, the supporting body being configured to support a ventilation body and including (i) a tubular part and (ii) a coupling part coupling one portion and another portion of an inner surface of the tubular part, the coupling part being configured to allow gas that passes through the ventilation body to pass through the supporting body, the method comprising:
injecting the thermoplastic material or the thermosetting material into the mold from a gate provided to the coupling part and filling the mold with the thermoplastic material or the thermosetting material from the coupling part toward the tubular part.

2. The method for manufacturing a supporting body according to claim 1 , wherein the gate is provided at a center of the coupling part.

3. The method for manufacturing a supporting body according to claim 1 , wherein the coupling part is formed in a direction orthogonal to a centerline direction of the tubular part.

4. The method for manufacturing a supporting body according to claim 1 , wherein the coupling part extends from a portion at a center where the gate is provided in a plurality of directions toward the inner surface of the tubular part to join with the inner surface.

5. The method for manufacturing a supporting body according to claim 4 , wherein portions where the coupling part extending in the plurality of directions joins with the inner surface are provided in a circumferential direction at regular intervals.

6. The method for manufacturing a supporting body according to claim 1 , wherein the tubular part is fitted over a convex portion provided on a housing in a close-fit state, the housing performing ventilation by the ventilation body.

7. The method for manufacturing a supporting body according to claim 1 , wherein a thickness of the tubular part is 0.5 mm to 3.0 mm.

8. The method for manufacturing a supporting body according to claim 1 , wherein a distance between junction points of the coupling part and the inner surface of the tubular part, the distance being a longest distance along a shape of the inner surface of the tubular part, is shorter than a longest distance from each of the junction points to an end portion in a centerline direction of the tubular part, the end portion being on an end where the coupling part is not provided.

Assignees

• Nitto Denko Corp

Inventors

• Kitagawa Daisuke
• Yano Youzou
• Nishiyama Satoshi

Classifications

• B29C45/0025

  Preventing defects on the moulded article, e.g. weld lines, shrinkage marks (preventing defects on the preformed parts or layers B29C45/14836) · CPC title

• B29C45/0046

  Details relating to the filling pattern or flow paths or flow characteristics of moulding material in the mould cavity · CPC title

• B29L2031/747

  Lightning equipment · CPC title

• F21V31/03

  with provision for venting {(for vehicle head lights F21S45/33; for vehicle rear lights F21S41/192)} · CPC title

• B29K2101/12

  Thermoplastic materials · CPC title