Photon extraction from ultraviolet light-emitting devices

Patent metadata

Field	Value
Publication number	US-11515455-B2
Application number	US-202017083580-A
Country	US
Kind code	B2
Filing date	Oct 29, 2020
Priority date	Jul 23, 2014
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

In various embodiments, a layer of organic encapsulant is provided over a surface of an ultraviolet (UV) light-emitting semiconductor die, and at least a portion of the encapsulant is exposed to UV light to convert at least some of said portion of the encapsulant into non-stoichiometric silica material. The non-stoichiometric silica material includes silicon, oxygen, and carbon, and a carbon content of the non-stoichiometric silica material is greater than 1 ppm and less than 40 atomic percent.

First claim

What is claimed is:

1. A system for disinfection of liquids and/or gases utilizing ultraviolet (UV) light, the system comprising:
a UV light-emitting semiconductor die configured to emit UV light into a liquid and/or a gas; and
a layer of non-stoichiometric silica material disposed over and/or around the semiconductor die, wherein UV light emitted by the semiconductor die passes through the non-stoichiometric silica material into the liquid and/or the gas,
wherein the non-stoichiometric silica material comprises silicon, oxygen, and carbon, a carbon content of the non-stoichiometric silica material being greater than 1 ppm and less than 40 atomic percent.

2. The system of claim 1 , further comprising an inorganic rigid lens, wherein (i) at least a portion of the non-stoichiometric silica material is disposed between the semiconductor die and the rigid lens, and (ii) UV light emitted by the semiconductor die passes through the rigid lens into the liquid and/or the gas.

3. The system of claim 2 , wherein the rigid lens comprises at least one of fused silica, quartz, or sapphire.

4. The system of claim 2 , wherein a surface of the rigid lens is curved.

5. The system of claim 2 , wherein the rigid lens is at least partially hemispherical.

6. The system of claim 2 , wherein the rigid lens has a substantially hemispherical portion and a substantially cylindrical portion disposed thereunder.

7. The system of claim 2 , wherein the rigid lens is a flat plate having first and second substantially parallel and opposing surfaces disposed entirely over the semiconductor die, the layer of non-stoichiometric material being disposed between the semiconductor die and the first surface.

8. The system of claim 2 , wherein at least a portion of a top surface of the rigid lens is at least one of patterned or textured to enhance light emission therefrom.

9. The system of claim 1 , wherein the carbon content of the non-stoichiometric silica material is greater than 1 atomic percent.

10. The system of claim 1 , wherein the carbon content of the non-stoichiometric silica material is less than 20 atomic percent.

11. The system of claim 1 , wherein the layer of non-stoichiometric silica material is disposed over a top surface of the semiconductor die, and further comprising a barrier material disposed proximate a sidewall of the semiconductor die, the barrier material being opaque to UV light.

12. The system of claim 11 , wherein the barrier material comprises aluminum, polytetrafluoroethylene, and/or an opaque resin.

13. The system of claim 1 , wherein the non-stoichiometric silica material consists of silicon, oxygen, and carbon.

14. The system of claim 1 , wherein the non-stoichiometric silica material is shaped as a lens.

15. The system of claim 1 , wherein the non-stoichiometric silica material is shaped as a flat plate.

16. The system of claim 1 , further comprising an attachment material disposed around at least a portion of the semiconductor die and around at least a portion of the non-stoichiometric silica material.

17. The system of claim 16 , wherein the attachment material comprises a resin.

18. The system of claim 16 , wherein the attachment material is opaque to UV light.

19. The system of claim 16 , wherein the attachment material comprises at least one of a mechanical fastener or a clamp.

20. A method of fluid disinfection utilizing ultraviolet (UV) light, the method comprising:
emitting UV light into a liquid and/or a gas from a disinfection device comprising (i) a UV light-emitting semiconductor die and (ii) a layer of non-stoichiometric silica material disposed over and/or around the semiconductor die,
wherein the non-stoichiometric silica material comprises silicon, oxygen, and carbon, a carbon content of the non-stoichiometric silica material being greater than 1 ppm and less than 40 atomic percent.

Assignees

• Kitamura Ken
• Toita Masato
• Ishii Hironori
• Wang Yuting
• Schowalter Leo J
• Chen Jianfeng
• Grandusky James R
• Crystal Is Inc

Inventors

• Kitamura Ken
• Toita Masato
• Ishii Hironori
• Wang Yuting
• Schowalter Leo J
• Chen Jianfeng
• Grandusky James R

Classifications

• H01L33/58

  Electricity · mapped topic

• H01L33/54

  Electricity · mapped topic

• H01L2933/0058

  Electricity · mapped topic

• H01L33/56 Primary

  Electricity · mapped topic

• H01L2933/005

  Electricity · mapped topic