Recovery of adsorption capacity of beaded activated carbon using gas-phase organic solvents

Patent metadata

Field	Value
Publication number	US-11369946-B2
Application number	US-201916569914-A
Country	US
Kind code	B2
Filing date	Sep 13, 2019
Priority date	Sep 13, 2018
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

Methods for desorbing volatile organic compounds (VOCs) from beaded activated carbon (BAC) that is loaded with VOCs, during the VOC abatement process using the fluidized carbon bead system include transferring the loaded BAC in an adsorber to a desorber, where a stream of organic solvent passes over the BAC to dissolve at least a portion of the adsorbed VOCs into the organic solvent to regenerate BAC. The regenerated BAC is returned to the adsorber. The organic solvent containing dissolved VOCs may be transferred to a distiller to separate the organic solvents from the dissolved VOCs and may be reused as the organic solvent in the desorber.

First claim

What is claimed is:

1. A method of treating beaded steam-activated carbon loaded with volatile organic compounds (VOC) of a fluidized carbon bead system with an organic solvent comprising:
passing a vapor-phase stream of the organic solvent comprising a carrier gas and the organic solvent over VOC-loaded, beaded steam-activated carbon to extract at least a portion of the VOC from the beaded steam-activated carbon to regenerate the beaded steam-activated carbon;
condensing the organic solvent and the VOC out of the carrier gas of the vapor-phase stream of the organic solvent to separate the carrier gas from the organic solvent and the VOC;
distilling the VOC to separate the organic solvent and the VOC; and
transferring the regenerated beaded steam-activated carbon to an adsorber.

2. The method according to claim 1 , wherein the organic solvent is selected from the group consisting of dimethyl sulfoxide, acetonitrile, acetone, demiethyl formamide, carbon disulfide, tetrahydrofuran, and ethyl glycol.

3. The method according to claim 1 , wherein the organic solvent is dimethyl sulfoxide.

4. The method according to claim 1 , wherein the regenerated beaded steam-activated carbon exhibits a capacity of greater than or equal to about 70% of the capacity of virgin beaded steam-activated carbon.

5. The method according to claim 1 , wherein the organic solvent further comprises a vapor-phase stream of organic solvent comprising a mixture comprising the vapor-phase stream of organic solvent and a carrier gas.

6. The method according to claim 5 , wherein the carrier gas comprises nitrogen gas.

7. The method according to claim 1 , wherein the organic solvent is recovered from a distillation unit and introduced into a desorber for reuse.

8. A method of treating steam-activated carbon loaded with volatile organic compounds (VOC) of a fluidized steam-activated carbon system with an organic solvent comprising:
passing a vapor-phase stream of the organic solvent comprising a carrier gas and the organic solvent over VOC-loaded, steam-activated carbon to extract at least a portion of the VOC from the steam-activated carbon to obtain regenerated steam-activated carbon;
condensing the organic solvent and the VOC out of the carrier gas of the vapor-phase stream of the organic solvent to separate the carrier gas from the organic solvent and the VOC;
distilling the organic solvent to separate the organic solvent from the VOC; and
transferring the regenerated steam-activated carbon to an adsorber.

9. The method according to claim 8 , wherein the organic solvent is selected from the group consisting of dimethyl sulfoxide, acetonitrile, acetone, dimethyl formamide, carbon disulfide, tetrahydrofuran, and ethyl glycol.

10. The method according to claim 8 , wherein the organic solvent is dimethyl sulfoxide.

11. The method according to claim 8 , wherein the steam-activated carbon is selected from at least one of the group consisting of beaded steam-activated carbon, pellet-shaped steam-activated carbon, and extrudates of steam-activated carbon.

12. The method according to claim 8 , wherein the regenerated beaded steam-activated carbon exhibits a capacity of greater than or equal to about 70% of the capacity of virgin beaded steam-activated carbon.

13. The method according to claim 8 , wherein the organic solvent further comprises a vapor-phase stream of organic solvent comprising a mixture comprising the vapor-phase stream of organic solvent and a carrier gas.

14. The method according to claim 13 , wherein the carrier gas comprises nitrogen gas.

15. The method according to claim 8 , wherein the organic solvent is recovered from a distillation unit and introduced into a desorber for reuse.

16. A method of treating beaded steam-activated carbon loaded with volatile organic compounds (VOC) of a fluidized carbon bead system with dimethyl sulfoxide comprising:
passing a vapor-phase stream of the dimethyl sulfoxide comprising a carrier gas and the dimethyl sulfoxide over VOC-loaded, beaded steam-activated carbon to extract at least a portion of the VOC from the beaded steam-activated carbon to obtain regenerated beaded steam-activated carbon;
condensing the dimethyl sulfoxide and the VOC out of the carrier gas of the vapor-phase stream of the dimethyl sulfoxide to separate the carrier gas from the dimethyl sulfoxide and the VOC;
distilling the dimethyl sulfoxide to separate the dimethyl sulfoxide from the VOC; and
transferring the regenerated beaded steam-activated carbon to an adsorber.

17. The method according to claim 16 , wherein the regenerated beaded steam-activated carbon exhibits a capacity of greater than or equal to about 70% of the capacity of virgin beaded steam-activated carbon.

18. The method according to claim 16 , wherein the dimethyl sulfoxide further comprises a vapor-phase stream of dimethyl sulfoxide comprising a mixture comprising the vapor-phase stream of dimethyl sulfoxide and a carrier gas.

19. The method according to claim 18 , wherein the carrier gas comprises nitrogen gas.

20. The method according to claim 16 , wherein the dimethyl sulfoxide is recovered from a distillation unit and introduced into a desorber for reuse.

Assignees

• Ford Global Tech Llc
• Univ Michigan Regents

Inventors

• Ohtani Hiroko
• Ellwood Kevin Richard John
• Venkat Maithri
• Bhat Adarsh
• Schwank Johannes

Classifications

• B01D2253/102

  Carbon · CPC title

• B01D2258/0258

  from painting equipments or paint drying installations · CPC title

• B01J20/3458 Primary

  in the gas phase · CPC title

• B01J20/20 Primary

  comprising free carbon; comprising carbon obtained by carbonising processes · CPC title

• B01D2257/708

  Volatile organic compounds V.O.C.'s · CPC title