Toner and method for producing toner

Patent metadata

Field	Value
Publication number	US-11360404-B2
Application number	US-201916728171-A
Country	US
Kind code	B2
Filing date	Dec 27, 2019
Priority date	Dec 28, 2018
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

A toner comprising a toner particle that contains a binder resin and fine particles A at the surface of the toner particle, wherein the fine particles A are organosilicon polymer fine particles, the organosilicon polymer fine particles have a number-average primary particle diameter of 30 nm to 500 nm, the organosilicon polymer fine particles have an attachment index for a polycarbonate film of not more than 3.5, the organosilicon polymer fine particles penetrate into the toner particle in a penetration depth b (nm), and protrude from the toner particle in a protrusion height c (nm), and b and c satisfy 0.05≤b/(b+c)≤0.40.

First claim

What is claimed is:

1. A toner, comprising:
a toner particle that contains a binder resin; and
fine particles A at a surface of the toner particle, fine particles A being organosilicon polymer fine particles having a number-average primary particle diameter of 30 to 500 nm, wherein
the organosilicon polymer fine particles have an attachment index for a polycarbonate film of not more than 3.5, where the attachment index=(Area ratio [A] for the organosilicon polymer fine particles transferred to the polycarbonate film)/(Coverage ratio [B] of the surface of the toner particle by the organosilicon polymer fine particles)×100, and
0.05≤b/(b+c)≤0.40 when an expansion image of the toner is obtained by steps (i) to (iii):
(i) obtaining a cross sectional image of the toner with a transmission electron microscope;
(ii) determining a line along a perimeter of the surface of the toner particle in the cross sectional image; and
(iii) obtaining an expansion image of the cross sectional image by expanding the line determined in step (ii) into a straight line,
in which the organosilicon polymer fine particles penetrate into the toner particle to a penetration depth b (nm), and protrude from the toner particle at a protrusion height c (nm).

2. The toner according to claim 1 , wherein the organosilicon polymer fine particles have a number-average primary particle diameter of 50 to 150 nm.

3. The toner according to claim 1 , wherein the coverage ratio of the surface of the toner particle by the organosilicon polymer fine particles is 5 to 50%.

4. The toner according to claim 1 , wherein the organosilicon polymer fine particle contains a organosilicon polymer having a structure in which the silicon atom and oxygen atom are bonded to each other in alternation and a portion of silicon atoms contained in the organosilicon polymer has a T3 unit structure as represented by R 1 SiO 3/2
where R 1 represents an alkyl group having 1 to 6 carbons or a phenyl group.

5. The toner according to claim 4 , wherein the storage elastic modulus E′ of the toner at 30° C. as obtained by a powder dynamic viscoelastic measurement is at least 1.0×10 8 Pa,
the organosilicon polymer is a condensate of an organosilicon compound having a structure represented by formula (2)

where R 2 , R 3 , R 4 , and R 5 independently represent an alkyl group having 1 to 6 carbons, a phenyl group, or a reactive group selected from the group consisting of halogen atoms, a hydroxy group, an acetoxy group and an alkoxy group, with the proviso that at least one of R 2 , R 3 , R 4 , and R 5 is the reactive group,
X is at least 0.90 and W+X+Y+Z=1.00 given tetrafunctional silane to designate organosilicon compounds having four reactive groups in each molecule with formula (2), trifunctional silane as organosilicon compounds having said alkyl or phenyl group for R 2 and reactive groups for R 3 , R 4 and R 5 , difunctional silane as organosilicon compounds having said alkyl or phenyl group for R 2 and R 3 and reactive groups for R 4 and R 5 , or monofunctional silane as organosilicon compounds having said alkyl group or phenyl group for R 2 , R 3 and R 4 and one reactive group for R 5 , when W, X, Y and Z are respectively the numerical proportions of units derived from said tetrafunctional silane, trifunctional silane, difunctional silane and monofunctional silane, and
for the oxygen atoms bonded to the element Si that has taken on a trifunctional structure (T unit structure), T2/T3 for the organosilicon polymer is 0.20 to 0.60 given T1 as the proportion for the structure in which the number of said oxygen atoms bonded to the element Si other than the aforesaid element Si is 1, T2 for the proportion for the structure in which the number of said oxygen atoms bonded to the element Si other than the aforesaid element Si is 2, and T3 for the proportion for the structure in which the number of said oxygen atoms bonded to the element Si other than the aforesaid element Si is 3.

6. The toner according to claim 4 , wherein the organosilicon polymer fine particles are polyalkylsilsesquioxane fine particles.

7. The toner according to claim 1 , wherein a methanol concentration at a transmittance of 50% is 50 to 70 volume % when the wettability of the organosilicon polymer fine particles with respect to a methanol/water mixed solvent is measured by the transmittance of light at a wavelength of 780 nm.

8. The toner according to claim 1 , wherein the organosilicon polymer fine particles have an attachment index of not more than 3.2.

9. The toner according to claim 1 , wherein the organosilicon polymer fine particles have an attachment index of not more than 3.0.

10. The toner according to claim 1 , wherein 0.09≤b/(b+c)≤0.37.

Assignees

• Canon Kk

Inventors

• Furui Takaaki
• Hotta Yojiro
• Hashimoto Yasuhiro
• Nishikawa Koji
• Nomura Shotaro
• Nagashima Yuujirou

Classifications

• G03G9/09733

  Organic compounds (G03G9/08782 takes precedence) · CPC title

• C08J7/123

  Treatment by wave energy or particle radiation (C08J7/18 takes precedence) · CPC title

• G03G9/09775

  containing atoms other than carbon, hydrogen or oxygen (G03G9/09741 - G03G9/09766 take precedence) · CPC title

• C08G77/045

  containing less than 25 silicon atoms · CPC title

• G03G9/0815

  Post-treatment · CPC title