Microalgae adapted for heterotrophic culture conditions

Patent metadata

Field	Value
Publication number	US-11352602-B2
Application number	US-201615562356-A
Country	US
Kind code	B2
Filing date	Mar 30, 2016
Priority date	Mar 31, 2015
Publication date	Jun 7, 2022
Grant date	Jun 7, 2022

Abstract

The present invention provides methods for making microalgal strains with improved properties relative to the strains from which they are derived. In illustrative embodiments, the methods are performed to produce microalgal strains adapted for use in the industrial production of microalgae-derived biomass products, including but not limited to triglycerides and fatty acids. Also provided are microalgal strains, which can be obtained using the methods described herein, as wells microalgal-derived biomass products, which can be produced from such microalgal strains.

First claim

What is claimed is:

1. A mutagenized microalgal strain of Prototheca moriformis having at least a 5% improvement in oil titer, relative to a parental microalgal strain, wherein the mutagenized microalgal strain has a higher rate of survival in
8 to 10 mM salicylhydroxamic acid (SHAM) than the parental microalgal strain,
wherein the mutagenized microalgal strain is capable of producing oil having a higher percentage of C18:1 than the parental microalgal strain, wherein the mutagenized microalgal strain is further resistant to an inhibitor of a β-ketoacyl-ACP synthase (KAS), wherein the inhibitor of the KAS comprises cerulenin.

2. The mutagenized microalgal strain of claim 1 , wherein the parental microalgal strain is mutagenized, optionally mutagenized chemically or by exposure to radiation.

3. The mutagenized microalgal strain according claim 1 , wherein the mutagenized microalgal strain:
a) has an at least 10% improvement in percentage of C18:1;
b) is capable of producing fatty acids comprising at least 70% C18:1;
c) is capable of producing 10 to 90% triglyceride by dry cell weight; or
d) is capable of producing at least 50% triglyceride by dry cell weight.

4. The mutagenized microalgal strain according to claim 1 , wherein the mutagenized microalgal strain is a genetically engineered strain, wherein:
a) the mutagenized microalgal strain comprises at least one exogenous fatty acid biosynthesis gene, optionally wherein the mutagenized microalgal strain comprises one or more of an exogenous gene selected from the group consisting of an acyl-ACP thioesterase, a fatty acid desaturase and a β-ketoacyl-ACP synthase (KAS); or
b) the mutagenized microalgal strain is genetically engineered to produce an altered fatty acid chain length or saturation distribution via one or more of the introduction of a gene encoding an active exogenous thioesterase, introduction of a gene encoding an active exogenous fatty acid desaturase, introduction of a gene encoding an active exogenous β-ketoacyl-ACP synthase (KAS), suppression of an endogenous thioesterase or suppression of an endogenous fatty acid desaturase.

5. The mutagenized microalgal strain according to claim 4 , wherein the exogenous acyl-ACP thioesterase:
a) is from a plant selected from the group consisting of Cuphea palustris, Cinnamomum camphora, Umbellularia californica, Cuphea hookeriana, Cuphea lanceolata, Iris germanica, Myristica fragrans and Ulmus americana;
b) has at least about 60% sequence identity to a polypeptide selected from the group consisting of SEQ ID NO:21, SEQ ID NO:15, SEQ ID NO:17, SEQ ID NO:19, SEQ ID NO:23, SEQ ID NO:25, SEQ ID NO:27, SEQ ID NO:29 and SEQ ID NO:31; or
c) is encoded by a polynucleotide having at least about 60% sequence identity to a polynucleotide selected from the group consisting of SEQ ID NO:22, SEQ ID NO:16, SEQ ID NO:18, SEQ ID NO:20, SEQ ID NO:24, SEQ ID NO:26, SEQ ID NO:28, SEQ ID NO:30 and SEQ ID NO:32.

6. The mutagenized microalgal strain according to claim 4 , wherein the exogenous fatty acid desaturase is selected from the group consisting of stearoyl-ACP desaturase 2B (SAD2B), delta 12 fatty acid desaturase (412FAD) and stearoyl-ACP desaturase 2A (SAD2A).

7. The mutagenized microalgal strain according to claim 4 , wherein:
a) the β-ketoacyl-ACP synthase (KAS) is encoded by a polynucleotide having at least about 60% sequence identity to a polynucleotide selected from the group consisting of SEQ ID NO:66 and SEQ ID NO:68; or
b) suppression of the endogenous fatty acid desaturase is accomplished by introduction of a polynucleotide having at least about 60% sequence identity to a polynucleotide selected from the group consisting of SEQ ID NO:42, SEQ ID NO:45 and SEQ ID NO:48.

8. The mutagenized microalgal strain according to claim 4 , wherein the mutagenized microalgal strain is genetically engineered to produce the altered fatty acid chain length or saturation distribution via suppression of the endogenous thioesterase, optionally wherein the introduced gene comprises KASII, optionally further wherein the β-ketoacyl-ACP synthase (KAS) is encoded by a polynucleotide having at least about 60% sequence identity to a polynucleotide selected from the group consisting of SEQ ID NO:66 and SEQ ID NO:68.

9. A method for producing a mutagenized microalgal strain of Prototheca moriformis having at least a 5% improvement in oil titer, relative to a parental microalgal strain, the method comprising cultivating the parental microalgal strain in the presence of:
8 to 10 mM salicylhydroxamic acid (SHAM);
and
isolating a mutant of the parental microalgal strain that has a higher rate of survival than the parental microalgal strain in 8 to 10 mM salicylhydroxamic acid (SHAM),
wherein the mutagenized microalgal strain is further resistant to an inhibitor of a β-ketoacyl-ACP synthase (KAS) to produce oil having a higher percentage of C18:1 than the parental microalgal strain,
wherein the inhibitor of the KAS comprises cerulenin.

10. The method according to claim 9 , wherein the mutagenized microalgal strain is capable of producing:
a) 10 to 90% triglyceride by dry cell weight; or
b) at least 50% triglyceride by dry cell weight.

Assignees

• Corbion Biotech Inc

Inventors

• Wee Janice Lau
• Yuan Dawei
• Lu Wenhua
• Regentin Rika
• Villari Jeffrey

Classifications

• C12N1/125 Primary

  Unicellular algae isolates · CPC title

• C12P7/64

  Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats · CPC title

• C12N9/24

  acting on glycosyl compounds (3.2) · CPC title

• C12N1/36 Primary

  Adaptation or attenuation of cells · CPC title

• C12R2001/89 Primary

  Algae {; Processes using algae} · CPC title