Process for producing lipids suitable for biofuels

Patent metadata

Field	Value
Publication number	US-9441252-B2
Application number	US-201214347885-A
Country	US
Kind code	B2
Filing date	Oct 11, 2012
Priority date	Oct 12, 2011
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

The present invention provides a cost effective biotechnological process for production of bio-fuels from isolated and characterized microalgae. The algal strains used in the present invention having higher biomass, higher lipid productivity, higher pH and temperature tolerance are selected from the group consisting of Chlorella vulgaris iOC-1, Chlorella vulgaris iOC-2, Chlorella kessleri, Botrococcus bruni, Dunaliella salina and Nannochloris oculat or a combination thereof having 95-100% similarity with 18s ribosomal nucleic acids nucleotide sequences (rDNA) given for Seq. ID I, Seq. ID 2, Seq. ID 3, Seq. ID 4, Seq. ID 5 and Seq. ID 6. The present process of bio-fuel production comprises the steps of producing lipid from green algae in bioreactors by various novel steps and extracting oil from dried algal cells and ultimately producing biodiesel by transesterification of the said extracted oil.

First claim

We claim:

1. A process for producing bio-fuels consisting:
(a) selecting a microalgae comprising a polynucleotide having 100% identity with 18s ribosomal nucleic acids nucleotide sequences (rDNA) of SEQ ID NO: 5,
(b) culturing the said microalgae heterotrophically in a culture medium at pH of 9 and temperature of 52° C.,
(c) harvesting the microalgal cells of step (b); and
(d) extracting oil from the harvested algal cells obtained in step (c) having 70% saturated fatty acids to produce biodiesel.

2. The process as claimed in claim 1 , wherein said cell-density is between 11 to 24 g/L (dry cell weight basis) and 100-200 g/l (wet weight basis).

3. The process as claimed in claim 1 , wherein the oil content ranges from 22-58% dry cell weight.

4. The process as claimed in claim 1 , wherein the culture medium comprises of at least one carbon source, one nitrogen source and one phosphorus source.

5. The process as claimed in claim 4 , wherein the carbon source is selected from a group consisting of pentoses, hexoses sugar, monosaccharide, disaccharides and polysaccharides.

6. The process as claimed in claim 4 , wherein the concentration of said at least one of hexoses or pentoses or other monosaccharides, disaccharides, and polysaccharides, in bioreactor is controlled between 0.01 and 100 g/L.

7. The process as claimed in claim 4 , wherein the source of carbon is selected from the group consisting of pure sugar(s), hydrolysates of corn starch, wheat flour, hydrolysate of lignocellulosic biomass along with, organic waste water streams like sewage treatment plant, wastewater from crude oil refining industry containing hydrocarbons, water from distillery, fruit processing industry dairy industry, molasses, and organic material.

8. The process as claimed in claim 4 , wherein the nitrogen is selected from the group consisting of glycine, yeast powder, yeast extract, peptone, ammonium chloride, urea, KNO3, ammonium nitrate, ammonia, corn syrup and nitrogen containing compounds present in said wastewater stream.

9. The process as claimed in claim 1 , wherein initial inoculum for heterotrophic growth is prepared under phototrophic conditions and then inoculated in a bioreactor maintained under heterotrophic condition.

10. The process as claimed in claim 9 , wherein amount of inoculum in the bioreactor is between 0.01% and 50% by volume.

11. The process as claimed in claim 1 , wherein the medium in reactor is agitated with a speed of between 5 to 1,000 rpm.

12. The process as claimed in claim 9 , wherein amount of inoculum in the bioreactor is 20% by volume.

13. The process as claimed in claim 1 , wherein the medium in reactor is agitated with a speed of 700 rpm.

Assignees

• Indian Oil Corp Ltd

Inventors

• Singh Mahendra Pratap
• Kumar Manoj
• Singh Dheer
• Tuli Deepak Kumar
• Malhotra Ravinder Kumar

Classifications

• C10L1/026

  for compression ignition · CPC title

• C11B1/04

  of vegetable raw material {(C11B1/025 takes precedence)} · CPC title

• C11C3/003

  by esterification of fatty acids with alcohols (C11C3/02 takes precedence) · CPC title

• C10L1/02

  essentially based on components consisting of carbon, hydrogen, and oxygen only · CPC title

• C11B1/10

  by extracting · CPC title