Vehicle system with fuel separation system and method of using same

Patent metadata

Field	Value
Publication number	US-11339754-B1
Application number	US-202117314773-A
Country	US
Kind code	B1
Filing date	May 7, 2021
Priority date	May 7, 2021
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

A vehicle system includes a fuel separation system, a combustion engine, and a computer control system. The fuel separation system includes one or more fuel separation units, the vehicle system is configured to recover from the fuel separation system and maintain vapor fuel fractions as vapor throughout the vehicle system, and the combustion engine is configured to receive a vapor fuel feed and a liquid fuel feed. A method for operating the vehicle system includes separating a vehicle fuel with a fuel separation system into a plurality of fuel fractions, recovering and maintaining the vapor fuel fractions as vapor throughout the vehicle system, producing a vapor fuel feed and a liquid fuel feed, and introducing at least one of the vapor fuel feed and the liquid fuel feed to a combustion engine.

First claim

What is claimed is:

1. A vehicle system comprising:
a fuel separation system;
a combustion engine; and
a computer control system,
wherein:
the fuel separation system comprises one or more fuel separation units configured to receive and separate a vehicle fuel into a plurality of fuel fractions comprising a first fuel fraction, a second fuel fraction and an optional third fuel fraction,
the vehicle system is configured to recover from the fuel separation system and maintain the first fuel fraction and the optional third fuel fraction as vapor throughout the vehicle system,
the combustion engine is configured to receive a vapor fuel feed and a liquid fuel feed, the vapor fuel feed comprising at least one of the first fuel fraction and the optional third fuel fraction and the liquid fuel feed comprising at least one of the second fuel fraction and the vehicle fuel.

2. The vehicle system of claim 1 , wherein the one or more fuel separation units are selected from at least one of a flash drum, a membrane distillation unit and a distillation column.

3. The vehicle system of claim 1 , wherein the one or more fuel separation units further comprise a valve configured to control a pressure of the one or more fuel separation units.

4. The vehicle system of claim 1 , wherein the computer control system is configured to adjust fuel feed controllers and operating characteristics of the fuel separation system, based on operating characteristics of the combustion engine, operating characteristics of a fuel supply system and fuel characteristics of a plurality of fuels.

5. The vehicle system of claim 1 , further comprising a vapor fraction storage tank that is configured to store and maintain the first fuel fraction and the optional third fuel fraction as vapor.

6. The vehicle system of claim 5 , further comprising a heating coil or a heating tape disposed around at least a portion of the vapor fraction storage tank.

7. The vehicle system of claim 6 , wherein the vehicle system is configured to control a temperature of the vapor fraction storage tank.

8. The vehicle system of claim 1 , further comprising a liquid fraction storage tank.

9. The vehicle system of claim 1 , wherein the one or more fuel separation units are configured to receive hot fluids comprising at least one of exhaust gas of the combustion engine and hot engine coolant of the combustion engine.

10. A method for operating a vehicle system, comprising:
separating a vehicle fuel with a fuel separation system into a plurality of fuel fractions comprising a first fuel fraction, a second fuel fraction and an optional third fuel fraction;
recovering the first fuel fraction and the optional third fuel fraction from the fuel separation system as vapor;
maintaining the first fuel fraction and the optional third fuel fraction as vapor throughout the vehicle system;
producing a vapor fuel feed comprising at least one of the first fuel fraction and the optional third fuel fraction, and a liquid fuel feed comprising at least one of the second fuel fraction and the vehicle fuel; and
introducing at least one of the vapor fuel feed and the liquid fuel feed to a combustion engine.

11. The method of claim 10 , further comprising controlling a temperature and a pressure of the fuel separation system.

12. The method of claim 10 , wherein the fuel separation system comprises one or more fuel separation units.

13. The method of claim 10 , further comprising adjusting, with a computer control system, fuel feed controllers and operating characteristics of the fuel separation system, based on operating characteristics of the combustion engine, operating characteristics of a fuel supply system and fuel characteristics of a plurality of fuels.

14. The method of claim 10 , further comprising storing the first fuel fraction and the optional third fuel fraction as vapor in a vapor fraction storage tank.

15. The method of claim 10 , wherein the separating is performed by hot fluids comprising at least one of exhaust gas of the combustion engine and hot engine coolant of the combustion engine.

16. The method of claim 10 , wherein the first fuel fraction has a RON ranging from 80 to 90, the second fuel fraction has a RON ranging from 90 to 110, and the optional third fuel fraction has a RON ranging from 90 to 110.

17. The method of claim 10 , wherein the first fuel fraction has a cetane number ranging from 50 to 60, the second fuel fraction has a cetane number ranging from 40 to 50, and the third fuel fraction has a cetane number ranging from 45 to 55.

Assignees

• Saudi Arabian Oil Co

Inventors

• Hamad Esam Z
• Cleary David J

Classifications

• Y02T10/30

  Use of alternative fuels, e.g. biofuels · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02M31/14

  by using heat from working cylinders or cylinder heads · CPC title

• F02M31/08

  the gases being exhaust gases {(adding exhaust gases to the air intake passage F02M26/00)} · CPC title

• F02M25/089

  Layout of the fuel vapour installation · CPC title