Lithium secondary battery

Patent metadata

Field	Value
Publication number	US-11322731-B2
Application number	US-201816474303-A
Country	US
Kind code	B2
Filing date	Jun 21, 2018
Priority date	Jun 21, 2017
Publication date	May 3, 2022
Grant date	May 3, 2022

Abstract

A lithium secondary battery which is made of an anode-free battery and includes lithium metal formed on a negative electrode current collector by charging. The lithium secondary battery includes the lithium metal formed on the negative electrode current collector in a state of being shielded from the atmosphere, so that the generation of a surface oxide layer (native layer) formed on the negative electrode according to the prior art does not occur fundamentally, thereby preventing the deterioration of the efficiency and life characteristics of the battery.

First claim

The invention claimed is:

1. A lithium secondary battery comprising a positive electrode, a negative electrode, a separator between the positive and negative electrode and an electrolyte interposed therebetween,
wherein the positive electrode comprises a positive electrode active material and a lithium metal compound with an initial irreversibility 60% or more in a positive electrode mixture,
wherein lithium metal is formed on a negative electrode current collector in the negative electrode, wherein the lithium metal moves from the positive electrode to the negative electrode when the battery is charged, and
wherein the positive electrode mixture comprises the positive electrode active material and the lithium metal compound in a weight ratio of 4:6 to 6:4 of the positive electrode active material: the lithium metal compound,
wherein the lithium metal compound is represented by any one of the following Formulas 1 to 8:
Li 2 Ni 1-a M 1 a O 2   [Formula 1]

wherein a is 0≤a<1, and M 1 is at least one element selected from the group consisting of Mn, Fe, Co, Cu, Zn, Mg and Cd;
Li 2+b Ni 1-c M 2 c O 2+d   [Formula 2]

wherein −0.5≤b<0.5, 0≤c≤1, and 0≤d<0.3, and M 2 is at least one element selected from the group consisting of P, B, C, Al, Sc, Sr, Ti, V, Zr, Mn, Fe, Co, Cu, Zn, Cr, Mg, Nb, Mo and Cd;
LiM 3 e Mn 1-e O 2   [Formula 3]

wherein e is 0≤e<0.5, and M 3 is at least one element selected from the group consisting of Cr, Al, Ni, Mn and Co;
Li 2 M 4 O 2   [Formula 4]

wherein M 4 is Ni;
Li 3+f Nb 1-g M 5 g S 4-h   [Formula 5]

wherein −0.1≤f≤1, 0≤g≤0.5, and −0.1≤h≤0.5, and M 5 is at least one element selected from the group consisting of Mn, Fe, Co, Cu, Zn, Mg and Cd;
LiM 6 i Mn 1-i O 2   [Formula 6]

wherein i is 0.05≤i<0.5, and M 6 is at least one element selected from the group consisting of Cr, Al, Ni, Mn, and Co;
LiM 7 2j Mn 2-2j O 4   [Formula 7]

wherein j is 0.05≤x<0.5 0.05≤j<0.5, and M 7 is at least one element selected from the group consisting of Cr, Al, Ni, Mn, and Co;
Li k -M 8 m —N n   [Formula 8]

wherein M 8 is an alkaline earth metal, k/(k+m+n) is 0.10 to 0.40, m/(k+m+n) is 0.20 to 0.50, n/(k+m+n) is 0.20 to 0.50.

2. The lithium secondary battery of claim 1 , wherein the lithium metal which is formed on the negative electrode current collector is formed through one-time charge in a voltage range of 4.5V to 2.5V.

3. The lithium secondary battery of claim 1 , wherein the lithium metal compound has an initial charging capacity of 200 mAh/g or more.

4. The lithium secondary battery of claim 1 , wherein the negative electrode further comprises a protective layer formed on a surface in contact with the separator.

5. The lithium secondary battery of claim 4 , wherein the protective layer comprises at least one of a lithium ion conductive polymer or an inorganic solid electrolyte.

6. The lithium secondary battery of claim 5 , wherein the lithium ion conductive polymer is at least one selected from the group consisting of polyethylene oxide (PEO), polyacrylonitrile (PAN), polymethylmethacrylate (PMMA), polyvinylidene fluoride (PVDF), and polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP).

7. The lithium secondary battery of claim 5 , wherein the inorganic solid electrolyte is at least one selected from the group consisting of Thio-LISICON(Li 3.25 Ge 0.25 P 0.75 S 4 ), Li 2 S—SiS 2 , LiI—Li 2 S—SiS 2 , LiI—Li 2 S—P 2 S 5 , LiI—Li 2 S—P 2 O 5 , LiI—Li 3 PO 4 —P 2 S 5 , Li 2 S—P 2 S 5 , Li 3 PS 4 , Li 7 P 3 S 11 , Li 2 O—B 2 O 3 , Li 2 O—B 2 O 3 —P 2 O 5 , Li 2 O—V 2 O 5 —SiO 2 , Li 2 O—B 2 O 3 , Li 3 PO 4 , Li 2 O—Li 2 WO 4 —B 2 O 3 , LiPON, LiBON, Li 2 O—SiO 2 , LiI, Li 3 N, Li 5 La 3 Ta 2 O 12 , Li 7 La 3 Zr 2 O 12 , Li 6 BaLa 2 Ta 2 O 12 , Li 3 PO (4-3/2w) Nw (w is w<1), Li x La 1-x TiO 3 (0<x<1), Li 2 S—GeS—Ga 2 S 3 and Li 3.6 Si 0.6 P 0.4 O 4 .

8. The lithium secondary battery of claim 5 , wherein the protective layer further comprises at least one lithium salt selected from the group consisting of LiCl, LiBr, LiI, LiClO 4 , LiBF 4 , LiB 10 Cl 10 , LiPF 6 , LiCF 3 SO 3 , LiCF 3 CO 2 , LiAsF 6 , LiSbF 6 , LiAlCl 4 , CH 3 SO 3 Li, CF 3 SO 3 Li, LiSCN, LiC(CF 3 SO 2 ) 3 , (CF 3 SO 2 ) 2 NLi, (FSO 2 ) 2 NLi, chloroborane lithium, lower aliphatic carboxylic acid lithium, 4-phenylboric acid lithium, and lithium imide.

9. The lithium secondary battery of claim 5 , wherein the protective layer has a thickness of 10 nm to 50 μm.

10. The lithium secondary battery of claim 1 , wherein the positive electrode active material is mixed with or forms a core-shell structure with the lithium metal compound.

11. The lithium secondary battery of claim 1 , wherein the positive electrode active material is at least one selected from the group consisting of LiCoO 2 , LiNiO 2 , LiMnO 2 , LiMn 2 O 4 , Li(Ni a Co b Mn c )O 2 (0<a<1, 0<b<1, 0<c<1, a+b+c=1), LiNi 1-Y Co Y O 2 , LiCo 1-Y Mn Y O 2 , LiNi 1-Y Mn Y O 2 (wherein 0≤Y<1), Li(Ni a Co b Mn c )O 4 (0<a<2, 0<b<2, 0<c<2, a+b+c=2), LiMn 2-z Ni z O 4 , LiMn 2-z Co z O 4 (wherein, 0<Z<2), Li x M y Mn 2-y O 4-z A z (wherein 0.9≤x≤1.2, 0<y<2, and 0≤z<0.2, M=at least one of Al, Mg, Ni, Co, Fe, Cr, V, Ti, Cu, B, Ca, Zn, Zr, Nb, Mo, Sr, Sb, W, Ti and Bi, and A is at least one −1-valent or −2-valent anion), Li 1+a Ni b M′ 1-b O 2-c A′ c (wherein 0≤a≤0.1, 0≤b≤0.8, 0≤c<0.2, M′ is at least one selected stable 6-coordination element, and A′ is at least one −1 valent or −2 valent anion), LiCoPO 4 , and LiFePO 4 .

12. The lithium secondary battery of claim 1 , wherein the positive electrode mixture further comprise at least one selected from the group consisting of Li x VO 3 (1≤x≤6), Li 3 Fe 2 (PO 4 ) 3 , Li 3 Fe 2 (SO 4 ) 3 , Li 3 V(PO 4 ) 3 , MnO 2 , MoO 3 , VO 2 , V 2 O 5 , V 6 O 13 , Cr 3 O 8 , CrO 2 , Al 2 O 3 , ZrO 2 , AlPO 4 , SiO 2 , TiO 2 , and MgO.

13. The lithium secondary battery of claim 1 , wherein the positive electrode mixture has a loading amount of 1 to 10 mAh/cm 2 .

14. The lithium secondary battery of claim 1 , wherein the lithium metal is a metal layer having a thickness of 50 nm to 100 μm.

Assignees

• Lg Chemical Ltd
• Lg Energy Solution Ltd

Inventors

• Park Eunkyung
• Jang Minchul
• Youn Suk Il
• Son Byoungkuk
• Choi Junghun
• Jung Bora

Classifications

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/364

  as mixtures · CPC title

• H01M10/4235

  Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence) · CPC title