Positive electrode, lithium battery including the same, and method of manufacturing the positive electrode

Patent metadata

Field	Value
Publication number	US-2016156027-A1
Application number	US-201514730114-A
Country	US
Kind code	A1
Filing date	Jun 3, 2015
Priority date	Nov 27, 2014
Publication date	Jun 2, 2016
Grant date	—

Abstract

A positive electrode includes a current collector, and a positive active material layer on at least one surface of the current collector and including a positive active material. The positive active material layer includes a first portion adjacent to the current collector, and a second portion adjacent to an outer surface of the positive active material layer. Since the second portion includes a metal component, structural stability of the positive electrode may be improved. Accordingly, lifespan characteristics of a lithium battery including the positive electrode may be improved.

First claim

What is claimed is:

1 . A positive electrode for a lithium battery, the positive electrode comprising:
a current collector; and a positive active material layer on at least one surface of the current collector, wherein the positive active material layer comprises a positive active material, and wherein the positive active material layer comprises a first portion adjacent to the current collector, and a second portion adjacent to an outer surface of the positive active material layer, the second portion comprising a metal component.

2 . The positive electrode of claim 1 , wherein the first portion comprises a first positive active material, and
the second portion comprises a second positive active material having a coating layer comprising the metal component.

3 . The positive electrode of claim 1 , wherein a thickness of the positive active material layer is in a range of about 1 μm to about 50 μm.

4 . The positive electrode of claim 1 , wherein the second portion is about 5% to about 70% of a total thickness of the positive active material layer, the second portion extending inward from the outer surface of the positive active material layer.

5 . The positive electrode of claim 1 , wherein the coating layer is a discontinuous island-type coating layer.

6 . The positive electrode of claim 1 , wherein the metal component comprises at least one element selected from the group consisting of magnesium (Mg), aluminum (Al), silicon (Si), tin (Sn), nickel (Ni), calcium (Ca), zinc (Zn), cobalt (Co), titanium (Ti), zirconium (Zr), yttrium (Y), manganese (Mn), and vanadium (V).

7 . The positive electrode of claim 1 , wherein the metal component is in at least one state selected from a metal state, a metal oxide state, and a lithium metal oxide state.

8 . The positive electrode of claim 1 , wherein the metal component comprises at least one selected from the group consisting of Zr, ZrO 2 , and Li 2 ZrO 3 .

9 . The positive electrode of claim 1 , wherein an amount of the metal component is in a range of about 0.05 mol to about 0.8 mol based on 1 mol of the positive active material.

10 . The positive electrode of claim 2 , wherein the second positive active material further comprises a diffusion layer extending from the coating layer toward a center of the second positive active material.

11 . The positive electrode of claim 10 , wherein the diffusion layer comprises a lithium metal oxide.

12 . The positive electrode of claim 10 , wherein a thickness of the diffusion layer is in a range of about 1 nm to about 500 nm.

13 . The positive electrode of claim 2 , wherein the first positive active material and the second positive active material each independently comprise a lithium metal composite oxide having a layered structure.

14 . The positive electrode of claim 13 , wherein the lithium metal composite oxide comprises lithium nickel composite oxide represented by Formula 1:
Li a (Ni x Co y Mn z )O 2 ,  Formula 1
wherein 0.8<a≦1.2, 0.6≦x≦1, 0≦y≦0.4, 0≦z≦0.4, and x+y+z≦1.2, and Co and Mn are optionally each independently substituted by at least one element selected from the group consisting of Ca, Mg, Al, Ti, Sr, Fe, Ni, Cu, Zn, Y, Zr, Nb, and B.

15 . The positive electrode of claim 13 , wherein the first positive active material and the second positive active material comprise the same lithium metal composite oxide.

16 . A lithium battery comprising the positive electrode according to claim 1 .

17 . A method of manufacturing a positive electrode for a lithium battery, the method comprising:
forming a first portion of a positive active material layer by coating a first positive active material composition on at least one surface of a current collector; and forming a second portion of the positive active material layer by coating a second positive active material composition comprising a metal component on the first portion.

18 . The method of claim 17 , wherein thickness of the second portion is about 5% to about 70% of a total thickness of the positive active material layer, the second portion extending inward from an outer surface of the positive active material layer.

19 . The method of claim 17 , wherein the second positive active material composition comprising the metal component is prepared by preparing a core of a second positive active material and coating the core with a coating solution comprising the metal component, and
wherein the coating Solution comprises about 0.05 parts by weight to about 5 parts by weight of the metal component based on 100 parts by weight of the core of the second positive active material.

20 . The method of claim 17 , wherein the forming of the first portion of the positive active material layer further comprises drying the first portion of the positive active material layer after the forming of the first portion of the positive active material layer.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Jeonghoon
• Song Yumi
• Hong Mingzi
• Park Dohyung

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title