Mixer

Patent metadata

Field	Value
Publication number	US-11311845-B2
Application number	US-202017036686-A
Country	US
Kind code	B2
Filing date	Sep 29, 2020
Priority date	Oct 22, 2019
Publication date	Apr 26, 2022
Grant date	Apr 26, 2022

Abstract

A mixer for an exhaust system of an internal combustion engine includes a mixer housing (40) with an inflow opening central axis (LE) and with an outflow opening (38). A first flow duct (48) following the inflow opening (24) in the mixer housing (40) and a second flow duct (50) lead parallel to one another to a third flow duct (54) and open into same. The third flow duct (54) leads to the outflow opening (38). The first flow duct (48) and the second flow duct (50) are provided between an outer wall (16) of the mixer housing (40) and a flow divider wall (36) enclosed by the outer wall (16), and the third flow duct (54) is enclosed by the flow divider wall (36).

First claim

What is claimed is:

1. A mixer for an exhaust system of an internal combustion engine, the mixer comprising a mixer housing, the mixer housing comprising:
an outer wall with an inflow opening and with an outflow opening; and
a flow divider wall enclosed by the outer wall, wherein:
the mixing housing has a first flow duct following the inflow opening in the mixer housing, a second flow duct and a third flow duct;
the first flow duct and the second flow duct provide parallel flow paths leading to the third flow duct and opening into same;
the third flow duct leads to the outflow opening;
the first flow duct and the second flow duct are provided between the outer wall of the mixer housing and the flow divider wall enclosed by the outer wall, and
the third flow duct is enclosed by the flow divider wall;
the mixer housing defines the first flow duct with a first outward bulge area of the outer wall;
the mixer housing defines the second flow duct with a second outward bulge area of the outer wall;
the first outward bulge area and the second outward bulge area adjoin one another in an indentation area; and
the indentation area forms a flow deflection area deflecting the exhaust gas streams from the first flow duct and from the second flow duct into the third flow duct.

2. The mixer in accordance with claim 1 , wherein:
the flow divider wall has a flow opening; and
the first flow duct opening and the second flow duct open into the third flow duct in an area of the flow opening in the flow divider wall.

3. The mixer in accordance with claim 1 , wherein:
the flow divider wall has a flow opening;
the first flow duct opening and the second flow duct open into the third flow duct in an area of the flow opening in the flow divider wall; and
the flow opening is located opposite the indentation area.

4. The mixer in accordance with claim 1 , wherein:
the outer wall is formed by a first housing element;
the inflow opening is formed at the first housing element,
the flow divider wall is formed by a second housing element, which is at least partially inserted into the first housing element; and
the outflow opening is formed at the second housing element.

5. The mixer in accordance with claim 4 , wherein:
the second housing element is elongated in a direction of an outflow opening central axis of the outflow opening;
the second housing element forms the outflow opening in a tubular first length area and is connected to the first mixer housing element and forms the flow divider wall in a second length area, or/and the second housing element forms a reactant receiving surface area with an apex area of the flow divider wall, which apex area faces the inflow opening.

6. The mixer in accordance with claim 1 , wherein an inflow opening central axis of the inflow opening and an outflow opening central axis of the outflow opening are arranged not parallel and not coaxially to one another.

7. The mixer in accordance with claim 6 , wherein:
the inflow opening central axis of the inflow opening and the outflow opening central axis of the outflow opening intersect each other; or
the inflow opening central axis of the inflow opening and the outflow opening central axis of the outflow opening are arranged at an angle in the range of 80° to 100° to one another; or
the inflow opening central axis of the inflow opening and the outflow opening central axis of the outflow opening intersect each other and are arranged at an angle in the range of 80° to 100° to one another.

8. The mixer in accordance with claim 1 , wherein the first flow duct and the second flow duct have an essentially mirror-symmetrical configuration in relation to a central plane spanned by an inflow opening central axis of the inflow opening and by an outflow opening central axis of the outflow opening.

9. The mixer in accordance with claim 8 , wherein the first housing element and the second housing element have an essentially mirror-symmetrical configuration in relation to the central plane spanned by the inflow opening central axis and by the outflow opening central axis.

10. The mixer in accordance with claim 1 , wherein the outer wall of the mixer housing provides a heart-shaped circumferential contour comprised by the first outward bulge area, the second outward bulge area and the indentation area.

11. The mixer in accordance with claim 1 , wherein:
an injector mounting formation is provided in an area of the inflow opening; or
a sensor mounting formation is provided in an area of the inflow opening; or
an injector mounting formation and a sensor mounting formation are provided in an area of the inflow opening.

12. The mixer in accordance with claim 1 , further comprising:
a surface-enlarging element provided at the flow divider wall and protruding in front of or into the first flow duct;
a surface-enlarging element provided at the flow divider wall and protruding in front of or into the second flow duct; and
a surface-enlarging element provided at the flow divider wall and protruding in front of or into the first flow duct and a surface-enlarging element provided at the flow divider wall and protruding in front of or into the second flow duct.

13. The mixer in accordance with claim 1 , wherein the flow divider wall has a wave-shaped configuration in at least some areas.

14. An exhaust system for an internal combustion engine, the exhaust system comprising:
a mixer comprising a mixer housing, the mixer housing comprising an outer wall with an inflow opening and with an outflow opening; and a flow divider wall enclosed by the outer wall, wherein the mixing housing has a first flow duct following the inflow opening in the mixer housing, a second flow duct and a third flow duct, the first flow duct and the second flow duct provide parallel flow paths leading to the third flow duct and opening into same, the third flow duct leads to the outflow opening, the first flow duct and the second flow duct are provided between the outer wall of the mixer housing and the flow divider wall enclosed by the outer wall and the third flow duct is enclosed by the flow divider wall;
an injector carried at the mixer housing or positioned upstream of the mixer housing;
the mixer housing defines the first flow duct with a first outward bulge area of the outer wall;
the mixer housing defines the second flow duct with a second outward bulge area of the outer wall;
the first outward bulge area and the second outward bulge area adjoin one another in an indentation area; and
the indentation area forms a flow deflection area deflecting the exhaust gas streams from the first flow duct and from the second flow duct into the third flow duct.

15. The exhaust system in accordance with claim 14 , wherein the injector is carried at the mixer housing or upstream of the mixer housing such that a reactant stream released by this injector is directed toward a reactant-receiving surface area of the flow divider wall.

16. The exhaust system in accordance with claim 15 , wherein:
the flow divider wall has a flow opening; and
the first flow duct opening and the second flow duct open into the third flow duct in an area of the flow opening in the flow divider wall.

Assignees

• Eberspaecher Exhaust Tech Gmbh
• Purem GmbH

Inventors

• Uysal Fatih
• Kurpejovic Enver

Classifications

• B01F25/4332

  Mixers with a strong change of direction in the conduit for homogenizing the flow · CPC title

• B01F25/432

  with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa · CPC title

• F01N2240/20

  a flow director or deflector · CPC title

• B01F2025/913

  Vortex flow, i.e. flow spiraling in a tangential direction and moving in an axial direction · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title