Exhaust system, especially for an internal combustion engine of a vehicle

Patent metadata

Field	Value
Publication number	US-10190463-B2
Application number	US-201715447813-A
Country	US
Kind code	B2
Filing date	Mar 2, 2017
Priority date	Mar 3, 2016
Publication date	Jan 29, 2019
Grant date	Jan 29, 2019

Abstract

An exhaust system, especially for an internal combustion engine of a vehicle, includes an exhaust gas-carrying duct ( 14 ) and a reactant injection device ( 20 ) for injecting reactant (R) into exhaust gas (A) flowing in the exhaust gas-carrying duct ( 14 ). Downstream of the reactant injection device ( 20 ), a mixer device ( 22 ) supports the mixing of reactant (R) injected by the reactant injection device ( 20 ) with exhaust gas (A) flowing in the exhaust gas-carrying duct ( 14 ). Downstream of the reactant injection device ( 20 ) and upstream of the mixer device ( 22 ), a reactant heating device ( 24 ) extends in the exhaust gas-carrying duct ( 14 ). The exhaust gas (A) flows in and reactant (R) injected through the reactant injection device ( 20 ) flow around the heating device ( 24 ).

First claim

What is claimed is:

1. An exhaust system for an internal combustion engine of a vehicle, the exhaust system comprising:
an exhaust gas-carrying duct;
a reactant injection device injecting reactant into exhaust gas flowing in the exhaust gas-carrying duct;
a mixer device for supporting a mixing of reactant injected by the reactant injection device with exhaust gas flowing in the exhaust gas-carrying duct, the mixer device being disposed downstream of the reactant injection device; and
a reactant heating device which extends in the exhaust gas-carrying duct downstream of the reactant injection device and upstream of the mixer device, the reactant heating device being positioned such that exhaust gas, flowing in said duct and reactant injected by the reactant injection device flow around the reactant heating device, the reactant heating device comprising at least one heating element comprised of a heat conductor element, which is heated by electrical energization and around which exhaust gas and reactant flow, wherein the heat conductor element is wound in a meandering pattern and has a band-shape configuration with a band surface provided by two broad sides of the band-shaped conductor element facing away from one another and being essentially parallel to an exhaust gas flow direction.

2. An exhaust system in accordance with claim 1 , further comprising a reactant treatment device arranged downstream of the mixer device, wherein the reactant treatment device comprises a catalytic converter device for selective catalytic reaction or a particle filter or a catalytic converter and a particle filter.

3. An exhaust system in accordance with claim 1 , wherein each of the broad sides is exposed to the exhaust gas.

4. An exhaust system in accordance with claim 1 , wherein each of the broad sides comprises an exhaust gas contacting surface for contacting the exhaust gas.

5. An exhaust system in accordance with claim 1 , wherein each of the broad sides is contact with the exhaust gas.

6. An exhaust system reactant heating device heating element for an internal combustion engine of a vehicle with an exhaust system comprising an exhaust gas-carrying duct, a reactant injection device injecting reactant into exhaust gas flowing in the exhaust gas-carrying duct, a mixer device for supporting a mixing of reactant injected by the reactant injection device with exhaust gas flowing in the exhaust gas-carrying duct, the mixer device being disposed downstream of the reactant injection device and a reactant heating device which extends in the exhaust gas-carrying duct downstream of the reactant injection device and upstream of the mixer device, the reactant being positioned such that exhaust gas, flowing in said duct and reactant injected by the reactant injection device flow around the reactant heating device, the heating element comprising at least two heat conductor sections, which are wound in a meandering pattern, adjoin each other in a connection area and extend essentially next to one another, each of the at least two heat conductor sections having a band-shape configuration with a band surface provided by two broad sides facing away from one another and being parallel to an exhaust gas flow direction.

7. An exhaust system reactant heating device in accordance with claim 6 , wherein each heat conductor section has, following one another in a longitudinal direction of the heat conductor section, a plurality of bulges, which are oriented alternatingly opposite each other essentially at right angles to the longitudinal direction of the heat conductor section, wherein bulges oriented in the same direction at right angles to the longitudinal direction of the heat conductor in at least two heat conductor sections are offset in relation to one another in the longitudinal direction of the heat conductor.

8. An exhaust system reactant heating device in accordance with claim 6 , wherein the connection area connects band-shape configurations of the heat conductor sections.

9. An exhaust system reactant heating device in accordance with claim 8 , wherein band surfaces of the heat conductor sections, which surfaces are provided on the broad sides of the heat conductor sections, are oriented essentially parallel to one another.

10. An exhaust system reactant heating device in accordance with claim 6 , wherein two heat conductor sections have a connection area for electrical contacting in a respective first end area and are connected to another heat conductor section via a connection area in a respective second end area.

11. An exhaust system reactant heating device in accordance with claim 6 , wherein each of the broad sides is exposed to the exhaust gas.

12. An exhaust system reactant heating device in accordance with claim 6 , wherein each of the broad sides comprises an exhaust gas contacting surface for contacting the exhaust gas.

13. An exhaust system reactant heating device in accordance with claim 6 , wherein each of the broad sides is contact with the exhaust gas.

14. An exhaust system for an internal combustion engine of a vehicle, the exhaust system comprising:
an exhaust gas-carrying duct;
a reactant injection device injecting reactant into exhaust gas flowing in the exhaust gas-carrying duct;
a mixer device for supporting a mixing of reactant injected by the reactant injection device with exhaust gas flowing in the exhaust gas-carrying duct, the mixer device being disposed downstream of the reactant injection device; and
a reactant heating device suspended from the exhaust gas duct such that the reactant heating device extends in a meandering pattern from a position adjacent to the exhaust gas duct to a position located at a spaced location from the exhaust gas duct in an interior space of the exhaust gas-carrying duct downstream of the reactant injection device and upstream of the mixer device, wherein one end portion of the reactant heating device is located at a spaced location from the exhaust gas-carrying duct, the reactant heating device being positioned such that exhaust gas, flowing in said duct and reactant injected by the reactant injection device flow around the reactant heating device.

15. An exhaust system in accordance with claim 14 , wherein the reactant heating device comprises at least one heating element comprising a heat conductor element, which is heated by electrical energization and around which the exhaust gas and the reactant flow, wherein the heat conductor element is wound in a meandering pattern and has a band-shape configuration with a band surface provided by two broad sides of the band-shaped conductor element facing away from one another and being essentially parallel to an exhaust gas flow direction.

16. An exhaust system in accordance with claim 15 , further comprising a reactant treatment device arranged downstream of the mixer device, wherein the reactant treatment device comprises a catalytic converter device for selective catalytic reaction or a particle filter or a catalytic converter and a particle filter.

17. An exhaust system in accordance with claim 15 , wherein each of the broad sides is exposed to the exhaust gas.

18. An exhaust system in accordance with claim 15 , wherein each of the broad sides comprises an exhaust gas contacting surface for contacting the exhaust gas.

19. An exhaust system in accordance with claim 15 , wherein each of the broad sides is contact with the exhaust gas.

20. An exhaust system in accordance with claim 15 , wherein the reactant heating device comprises a plurality of heat c

Assignees

• Eberspaecher Exhaust Tech Gmbh

Inventors

• Kurpejovic Enver
• Westerhoff Bernd
• Binder David
• Bürkle Anika
• Feyl-Narrain Gita
• Glaser Steffen
• Hass Ruben
• Semenov Oleksandr
• Vempati Krishna Kumar

Classifications

• H05B2203/027

  Heaters specially adapted for glow plug igniters · CPC title

• F01N2610/102

  after addition to exhaust gases, e.g. by a passively or actively heated surface in the exhaust conduit · CPC title

• F01N3/2892 Primary

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• H05B2214/03

  Heating of hydrocarbons · CPC title

• F01N2570/14

  Nitrogen oxides · CPC title