Mixer in an exhaust gas system

Patent metadata

Field	Value
Publication number	US-10480372-B2
Application number	US-201615578564-A
Country	US
Kind code	B2
Filing date	May 30, 2016
Priority date	Jun 1, 2015
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

The disclosure refers to a static mixer for use in an exhaust system for a combustion engine and for the mixing of an additive injected into an exhaust system. The mixer consists of a tubular housing encircling a central axis X. The housing comprises an input opening at the end in the direction of central axis X and at the opposite end an outlet opening, whereby the inlet opening is used for the supply of additive injected into the exhaust system. The housing is closed in the section of the inlet opening and in the section of the outlet opening in circumferential direction around the central axis X. The static mixer is designed to generate little counterpressure, to guarantee rapid and complete reducing agent preparation and at the same time to be resistant to production tolerances. For this purpose, housing forms a tubular segment related to an XY plane parallel to central axis X of mixer and at right angles to a main flow direction S downstream of the XY plane, which features several openings as perforations orientated in radial direction to central axis X and a tubular segment downstream of the XY plane which features a recess in which several guiding plates are arranged.

First claim

The invention claimed is:

1. A static mixer in an exhaust system for a combustion engine and for the mixing of an additive injected into the exhaust system, comprising:
a tubular housing encircling a central axis, the housing comprising an inlet opening at an end in a direction of the central axis and at an opposite end an outlet opening, wherein the inlet opening is used for the supply of additive injected into the exhaust system, the housing including a first circumferential closed edge at the end and a second circumferential closed edge at the opposite end, wherein the housing in relation to a plane orientated parallel to the central axis and at right angles to a main flow direction forms a tubular segment upstream of the plane featuring several openings in a radial direction to the central axis as perforations and forms a tubular segment downstream or in the main flow direction behind the plane, which comprises a recess in which several guiding plates are arranged, wherein the main flow direction is essentially at right angles to the central axis and the openings are opposite to the recess in regards to the main flow direction.

2. The mixer according to claim 1 , wherein
the guiding plates are arranged consecutively in an axial direction and in a radial direction offset with a distance.

3. The mixer according to claim 2 , wherein
the guiding plates cover between 80% and 100% of a flow cross-section of the downstream tubular segment.

4. The mixer according to claim 1 , wherein
the guiding plates are formed from levelled and straight or corrugated/wavelike and/or angled plates, which are inserted into the housing and joined positively to the housing.

5. The mixer according to claim 1 , wherein
the guiding plates are arranged parallel to each other and at right angles to the central axis or at right angles to an injection direction.

6. The mixer according to claim 1 , wherein
further openings are provided in the downstream tubular segment adjacent to the recess which form further perforations.

7. The mixer according to claim 6 , wherein
the housing in an axial direction features a constant housing cross-section at least in an area of the further perforations and downstream of the further perforations.

8. The mixer according to claim 1 , wherein
the inlet opening features a flow cross-section which is the same as or smaller than a flow cross-section of the outlet opening.

9. A system consisting of a mixer according to claim 1 , and at least one housing part of a first converter of the exhaust system with a longitudinal axis, wherein the housing part is designed as a hood to form a flow duct in which the mixer is located and which at least in part guides an exhaust flow around the mixer.

10. The system according to claim 9 , wherein
the first converter is arranged upstream of the mixer, wherein the housing part is directly or indirectly connected to the housing of the mixer.

11. The system according to claim 9 , wherein
the central axis is arranged at an angle α between 75° and 90° to the longitudinal axis of the first converter.

12. The system according to claim 9 , wherein
the mixer forms an exhaust pipe downstream of the perforations or is housed in a separate tube.

13. The system according to claim 12 , wherein
the exhaust pipe or the tube is connected downstream to a further converter.

14. The system according to claim 9 , wherein
in an axial direction, directly in front of the inlet opening, an injector unit is provided for the additive, of which an injection direction is aligned coaxially to the central axis or at an angle between 5° and 90° to the central axis, or the additive can be introduced through the inlet opening of the mixer.

15. The system according to claim 9 , wherein
a sum of the cross-section areas of the openings in the radial direction and a cross-section area of the flow duct between the mixer and the housing part divided by a flow cross-section of the outlet opening equals a value, whereby the following applies: 0.5<value<3.

Assignees

• Tenneco Gmbh

Inventors

• Inclán Tobias
• Kremer Thomas
• Hein Eric

Classifications

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N2240/20

  a flow director or deflector · CPC title

• F01N3/2066 Primary

  Selective catalytic reduction [SCR] · CPC title

• F01N2470/18

  the axis of inlet or outlet tubes being other than the longitudinal axis of apparatus · CPC title

• F01N2610/00

  Adding substances to exhaust gases · CPC title