Metal powder for metal additive manufacturing and molded object produced using said metal powder

Patent metadata

Field	Value
Publication number	US-11260451-B2
Application number	US-201816348566-A
Country	US
Kind code	B2
Filing date	Jun 21, 2018
Priority date	Sep 29, 2017
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

A metal powder in which a coating made of one or more types of elements selected from Gd, Ho, Lu, Mo, Nb, Os, Re, Ru, Tb, Tc, Th, Tm, U, V, W, Y, Zr, Cr, Rh, Hf, La, Ce, Pr, Nd, Pm, Sm and Ti is formed on a surface of a copper or copper alloy powder, wherein a thickness of the coating is 5 nm or more and 500 nm or less. A metal powder for metal additive manufacturing based on the laser method which can be efficiently melted with a laser while maintaining the high conductivity of copper or copper alloy, and a molded object produced by using such metal powder are provided.

First claim

The invention claimed is:

1. A metal powder comprising particles of a copper or a copper alloy powder and a coating formed on a surface of each of the particles, wherein the copper or copper alloy powder has a grain size d 50 of 20 μm or more and 100 μm or less, and wherein the coating consists of one or more elements selected from the group consisting of Gd, Ho, Lu, Mo, Nb, Os, Re, Ru, Tb, Tc, Th, Tm, U, V, W, Y, Cr, Rh, Hf, La, Ce, Pr, Nd, Pm, Sm and Ti and has a thickness of 5 nm or more and 500 nm or less.

2. The metal powder according to claim 1 , wherein an oxygen concentration of the copper or copper alloy powder is 1000 wtppm or less.

3. A metal laminate molded object produced by using the metal powder according to claim 1 , wherein a conductivity of the metal laminate molded object is 90% IACS or higher.

4. The metal laminate molded object according to claim 3 , wherein a relative density of the metal laminate molded object is 97% or higher.

5. The metal powder according to claim 1 , wherein the particles of a copper or a copper alloy powder include particles of a copper alloy powder, and wherein a copper alloy of the copper alloy powder contains one or more alloy elements selected from the group consisting of Cr, Bi, W, Y, Zr, and Nd in a total amount of 12 at % or less.

6. The metal powder according to claim 1 , wherein the particles consist of copper alloy powder, and wherein the copper alloy powder consists of copper and one or more alloy elements selected from the group consisting of Cr, Bi, W, Y, Zr, and Nd in a total amount of 12 at % or less.

7. The metal powder according to claim 1 , wherein the coating consists of a plated layer.

8. The metal powder according to claim 1 , wherein the coating consists of a thin film formed by barrel sputter deposition.

9. A metal powder comprising particles of a copper or a copper alloy powder and a coating formed on a surface of each of the particles, wherein the copper or copper alloy powder has a grain size d 50 of 20 μm or more and 100 μm or less, wherein the coating consists of one or more elements selected from the group consisting of Gd, Ho, Lu, Mo, Nb, Os, Re, Ru, Tb, Tc, Th, Tm, U, V, W, Y, Zr, Cr, Rh, Hf, La, Ce, Pr, Nd, Pm, Sm and Ti and has a thickness of 5 nm or more and 500 nm or less, wherein the metal powder consists of the particles and the coating formed on the surface of each of the particles, and wherein the coating formed on the surface of each of the particles consists of a single coating layer.

10. The metal powder according to claim 9 , wherein an oxygen concentration of the copper or copper alloy powder is 1000 wtppm or less.

11. A metal laminate molded object produced by using the metal powder according to claim 9 , wherein a conductivity of the metal laminate molded object is 90% IACS or higher.

12. The metal laminate molded object according to claim 11 , wherein a relative density of the metal laminate molded object is 97% or higher.

13. The metal powder according to claim 9 , wherein the particles of a copper or a copper alloy powder include particles of a copper alloy powder, and wherein a copper alloy of the copper alloy powder contains one or more alloy elements selected from the group consisting of Cr, Bi, W, Y, Zr, and Nd in a total amount of 12 at % or less.

14. The metal powder according to claim 9 , wherein the particles consist of copper alloy powder, and wherein the copper alloy powder consists of copper and one or more alloy elements selected from the group consisting of Cr, Bi, W, Y, Zr, and Nd in a total amount of 12 at % or less.

15. The metal powder according to claim 9 , wherein the coating consists of a plated layer.

16. The metal powder according to claim 11 , wherein the coating consists of a thin film formed by barrel sputter deposition.

Assignees

• Jx Nippon Mining & Metals Corp

Inventors

• Shibuya Yoshitaka
• Sato Kenji

Classifications

• B22F10/20

  Direct sintering or melting · CPC title

• B22F12/41

  characterised by the type, e.g. laser or electron beam · CPC title

• B22F10/34

  of powder characteristics, e.g. density, oxidation or flowability · CPC title

• B22F1/05 Primary

  Metallic powder characterised by the size or surface area of the particles · CPC title

• B22F1/17

  Metallic particles coated with metal · CPC title