Microwave applicator with solid-state generator power source

Patent metadata

Field	Value
Publication number	US-11222770-B2
Application number	US-202016993775-A
Country	US
Kind code	B2
Filing date	Aug 14, 2020
Priority date	Mar 16, 2017
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

A microwave system has a solid-state generator which generates microwave energy and includes at least one control input for receiving a control signal to vary electrically a parameter of the microwave energy. A microwave load receives the microwave energy and produces an effect in response to the microwave energy. A microwave conducting element couples the microwave energy to the microwave load. An impedance match adjusting device is coupled to the microwave conducting element to vary at least one of the parameters of the microwave energy. The effect produced in response to the microwave energy is altered by both electrical variation of the parameter of the microwave energy via the control signal and adjustment of the impedance match adjusting device to vary the parameter of the microwave energy.

First claim

The invention claimed is:

1. A microwave plasma system, comprising:
a solid-state generator for providing microwave energy characterized by one or more parameters, the solid-state generator having at least one electrical control input for receiving a control signal to vary electrically the one or more parameters of the microwave energy;
a plasma applicator for receiving the microwave energy, the plasma applicator comprising a plasma discharge tube in which a plasma is generated in response to the microwave energy, a central longitudinal axis of the plasma discharge tube extending between opposite ends of the plasma discharge tube, the plasma generated in the plasma discharge tube being characterized by a spatial plasma intensity profile distributed longitudinally along the central longitudinal axis and radially from the central longitudinal axis, perpendicular to the central longitudinal axis, toward a radial wall of the plasma discharge tube; and
a controller generating the control signal to vary electrically the one or more parameters of the microwave energy, and applying the control signal to the control input of the solid-state generator to vary electrically the one or more parameters of the microwave energy to alter the spatial plasma intensity profile in the plasma discharge tube; wherein
the solid-state generator comprises: (i) a plurality of microwave amplifiers with independently controllable frequency, phase, and/or amplitude, each of the microwave amplifiers generating one of a respective plurality of amplified microwave signals and (ii) a microwave combiner receiving the plurality of amplified microwave signals and combining the plurality of amplified microwave signals into a single combined microwave signal and applying the single combined microwave signal as the microwave energy to the plasma applicator.

2. The microwave plasma system of claim 1 , further comprising:
a waveguide for coupling the microwave energy to the plasma discharge tube;
a mechanical tuner coupled to the waveguide to vary mechanically at least one of the one or more parameters of the microwave energy.

3. The microwave plasma system of claim 2 , wherein the mechanical tuner comprises a microwave stub tuner.

4. The microwave plasma system of claim 3 , wherein the microwave stub tuner comprises multiple stubs.

5. The microwave plasma system of claim 2 , wherein the mechanical tuner is a fixed tuner.

6. The microwave plasma system of claim 2 , wherein the mechanical tuner is a motorized binary tuner.

7. The microwave plasma system of claim 1 , wherein the one or more parameters of the microwave energy comprise frequency of the microwave energy.

8. The microwave plasma system of claim 1 , wherein the one or more parameters of the microwave energy comprise phase of the microwave energy.

9. The microwave plasma system of claim 1 , wherein the solid-state generator comprises a plurality of frequency synthesizers with independently controllable frequency and/or phase, outputs of the plurality of frequency synthesizers being used to generate the microwave energy.

10. The microwave plasma system of claim 1 , wherein the solid-state generator comprises plurality of amplifiers with independently controllable frequency and/or phase, outputs of the plurality of amplifiers being used to generate the microwave energy.

Assignees

• Mks Instr Inc

Inventors

• Kamarehi Mohammad
• Trenholm Ken
• Sanford Colin
• Wenzel Kevin
• Keller Olivia

Classifications

• H10P72/0602

  Temperature monitoring · CPC title

• Y02B40/00

  Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers · CPC title

• H01J37/32266 Primary

  Means for controlling power transmitted to the plasma · CPC title

• H05B6/806

  for laboratory use · CPC title

• H01J37/32917

  Plasma diagnostics · CPC title