Method for producing honeycomb structure

Patent metadata

Field	Value
Publication number	US-11110628-B2
Application number	US-202016747828-A
Country	US
Kind code	B2
Filing date	Jan 21, 2020
Priority date	Jan 24, 2019
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

A method for producing a honeycomb structure including producing an unfired pillar shaped honeycomb body; placing the unfired pillar shaped honeycomb body on a receiving table such that the unfired pillar shaped honeycomb body stands thereon; conveying the unfired pillar shaped honeycomb body placed on the receiving table; drying the unfired pillar shaped honeycomb body after the conveying step, or drying the unfired pillar shaped honeycomb body during the conveying to obtain a honeycomb dried body; and firing the honeycomb dried body to obtain a honeycomb structure. The receiving table includes at least one protrusion. In the honeycomb formed body conveying step, the unfired pillar shaped honeycomb body is conveyed while supporting it by inserting the at least one protrusion of the receiving table into a bottom surface of the unfired pillar shaped honeycomb body placed on the receiving table.

First claim

What is claimed is:

1. A method for producing at least one honeycomb structure, the method comprising:
a honeycomb formed body producing step of producing at least one unfired pillar shaped honeycomb body;
a honeycomb formed body placing step of placing the at least one unfired pillar shaped honeycomb formed body on a receiving table such that that the at least one unfired pillar shaped honeycomb formed body stands thereon;
a honeycomb formed body conveying step of conveying the at least one unfired pillar shaped honeycomb formed body placed on the receiving table;
a honeycomb dried body producing step of drying the at least one unfired pillar shaped honeycomb formed body conveyed in the honeycomb formed body conveying step, or drying the at least one unfired pillar shaped honeycomb formed body while conveying it in the honeycomb formed body conveying step to obtain at least one honeycomb dried body; and
a firing step of firing the at least one honeycomb dried body to obtain at least one honeycomb structure,
wherein the receiving table comprises at least one protrusion; and
wherein, in the honeycomb formed body conveying step, the at least one unfired pillar shaped honeycomb formed body is conveyed while supporting it by inserting the at least one protrusion of the receiving table into a bottom surface of the at least one unfired pillar shaped honeycomb formed body placed on the receiving table.

2. The method for producing the at least one honeycomb structure according to claim 1 , wherein the protrusions are provided at least in front and backward in a conveying direction on the receiving table.

3. The method for producing the at least one honeycomb structure according to claim 1 , wherein the protrusion is inserted into the unfired pillar shaped honeycomb formed body placed on the receiving table, in a range of from a center of a bottom face as a base point to positions each separated by 0.4 L, in which L is a length of the bottom face of the unfired pillar shaped honeycomb formed body in the conveying direction.

4. The method for producing the at least one honeycomb structure according to claim 3 , wherein the protrusion is inserted into the unfired pillar shaped honeycomb formed body placed on the receiving table, in a range of from a center of a bottom face as a base point to positions each separated by 0.15 to 0.4 L, in which L is a length of the bottom face of the unfired pillar shaped honeycomb formed body in the conveying direction.

5. The method for producing the at least one honeycomb structure according to claim 1 , wherein the protrusion has a height of from 0.5 to 5% of that of the unfired pillar shaped honeycomb formed body when placed on the receiving table.

6. The method for producing the at least one honeycomb structure according to claim 1 , wherein the protrusion has a rod shape.

7. The method for producing the at least one honeycomb structure according to claim 1 , wherein the protrusion has a cross-sectional area of from 0.04 to 1% of a bottom area of the unfired pillar shaped honeycomb formed body when placed on the receiving table.

8. The method for producing the at least one honeycomb structure according to claim 1 , wherein the drying in the honeycomb dried body producing step is dielectric drying.

9. The method for producing the at least one honeycomb structure according to claim 1 , wherein the receiving table comprises a pedestal portion on which the protrusion is provided.

10. The method for producing the at least one honeycomb structure according to claim 9 , wherein an area of a portion which is on an upper surface of the pedestal portion and is in contact with the bottom surface of the unfired pillar shaped honeycomb formed body is from 40 to 70% of the bottom area of the unfired pillar shaped honeycomb formed body when placed on the receiving table.

11. The method for producing the at least one honeycomb structure according to claim 9 , wherein the pedestal portion also serve as an auxiliary electrode for dielectric drying.

Assignees

• Ngk Insulators Ltd

Inventors

• Okumura Kensuke
• Nakamura Hirotada

Classifications

• C04B2111/00793

  as filters or diaphragms · CPC title

• C04B38/0012

  characterised by the material used for sealing or plugging (some of) the channels of the honeycombs · CPC title

• B28B11/248

  Supports for drying · CPC title

• B28B3/269 Primary

  For multi-channeled structures, e.g. honeycomb structures · CPC title

• F26B15/14

  the objects or batches of materials being carried by trays or racks {or receptacles, which may be connected to endless chains or belts (trays, racks per se F26B25/18; with vertical movement F26B15/22)} · CPC title