Method of producing die for extrusion molding and method of producing honeycomb structured body

Patent metadata

Field	Value
Publication number	US-2016229083-A1
Application number	US-201615133229-A
Country	US
Kind code	A1
Filing date	Apr 20, 2016
Priority date	Mar 29, 2012
Publication date	Aug 11, 2016
Grant date	—

Abstract

In a method of producing a die for extrusion molding, a treated surface is provided on an inner wall surface of a second through hole. The die includes a raw material supply section having a first through hole that extends from a first face toward a second face. The die includes a molding section having the second through hole that extends from the second face toward the first face. In providing the treated surface, a material for the die is machined to form the material into a die shape and to provide a machining-affected layer on the inner wall surface of the second through hole in the molding section, an oxidized layer is provided by heating the machining-affected layer to oxidize the machining-affected layer so as to convert the machining-affected layer into the oxidized layer, and the oxidized layer is removed.

First claim

1 . A method of producing a die for extrusion molding, the method comprising:
providing a treated surface on an inner wall surface of a second through hole, the die including a raw material supply section having a first through hole that extends from a first face toward a second face opposite to the first face, the die including a molding section having the second through hole that extends from the second face toward the first face so as to communicate with the first through hole, providing the treated surface comprising:
machining a material for the die to form the material into a die shape and to provide a machining-affected layer on the inner wall surface of the second through hole in the molding section;
providing an oxidized layer by heating the machining-affected layer to oxidize the machining-affected layer so as to convert the machining-affected layer into the oxidized layer; and
removing the oxidized layer.

2 . The method according to claim 1 ,
wherein the machining the material is performed by die-sinking electrical discharge machining.

3 . The method according to claim 1 ,
wherein, in the providing the oxidized layer, the machining-affected layer is heated to a temperature of about 500° C. to about 1000° C. in an oxygen atmosphere.

4 . The method according to claim 1 ,
wherein, in the providing the oxidized layer, the machining-affected layer is heated to a predetermined temperature of about 500° C. to about 1000° C. in a nitrogen atmosphere; and the heated machining-affected layer is left stand at the predetermined temperature in an oxygen atmosphere for about 5 minutes to about 180 minutes.

5 . The method according to claim 1 ,
wherein the removing the oxidized layer is performed by flow polishing.

6 . A method of producing a honeycomb structured body, the method comprising:
providing a die for extrusion molding, the die including a raw material supply section having a first through hole that extends from a first face toward a second face opposite to the first face, the die including a molding section having a second through hole that extends from the second face toward the first face so as to communicate with the first through hole, providing the die comprising:
machining a material for the die to form the material into a die shape and to provide a machining-affected layer on an inner wall surface of the second through hole in the molding section;
providing an oxidized layer by heating the machining-affected layer to oxidize the machining-affected layer so as to convert the machining-affected layer into the oxidized layer; and
removing the oxidized layer to provide a treated surface on the inner wall surface of the second through hole;
extrusion molding a molding raw material through the die for extrusion molding to produce at least one honeycomb molded body that comprises cells, the cells being separated by cell walls and arranged substantially in parallel with one another in a longitudinal direction of the at least one honeycomb molded body; firing the at least one honeycomb molded body to produce at least one honeycomb fired body; and producing a ceramic block of the at least one honeycomb fired body.

Assignees

• Ibiden Co Ltd

Inventors

• Asai Makoto
• Kawano Shuichi

Classifications

• B29C48/345

  Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising · CPC title

• C23C8/80

  After-treatment · CPC title

• B24B31/10

  involving other means for tumbling of work · CPC title

• B28B3/269 Primary

  For multi-channeled structures, e.g. honeycomb structures · CPC title

• C04B38/0006

  Honeycomb structures (from one or more corrugated sheets by winding or stacking C04B38/0083) · CPC title