Low temperature co-fireable dielectric materials

Patent metadata

Field	Value
Publication number	US-11081770-B2
Application number	US-201816123327-A
Country	US
Kind code	B2
Filing date	Sep 6, 2018
Priority date	Sep 8, 2017
Publication date	Aug 3, 2021
Grant date	Aug 3, 2021

Abstract

Disclosed herein are embodiments of low temperature co-fireable dielectric materials which can be used in conjunction with high dielectric materials to form composite structures, in particular for isolators and circulators for radiofrequency components. Embodiments of the low temperature co-fireable dielectric materials can be scheelite or garnet structures, for example barium tungstate. Adhesives and/or glue is not necessary for the formation of the isolators and circulators.

First claim

What is claimed is:

1. A composite material for use as a radiofrequency component comprising:
a low temperature fireable outer material, the low temperature fireable outer material having a garnet or scheelite structure; and
a high dielectric inner material located within the outer material, the high dielectric inner material having a dielectric constant above 30, the low temperature fireable outer material and the high dielectric inner material being configured to be co-fired together at temperature between 650-900° C. without the use of adhesive or glue, the high dielectric inner material shaped like a disc and the low temperature fireable outer material shaped like a ring.

2. The composite material of claim 1 wherein the low temperature fireable outer material is Na 0.2 Bi 0.8 Mo 0.4 V 0.6 O 4 or Na 0.35 Bi 0.65 Mo 0.7 V 0.3 O 4 .

3. The composite material of claim 1 wherein the low temperature fireable outer material has the composition Bi 1-2x A 2x V 1-x M x O 4 , A being Li, Na, K, or combinations thereof, M being Mo, W, or combinations thereof, and x being between 0 and 0.45.

4. The composite material of claim 3 wherein the low temperature fireable outer material has a dielectric constant between 20 and 80.

5. The composite material of claim 1 wherein the low temperature fireable outer material has the composition C 2 BiD 2 V 3 O 12 , C being Li, Na, K, or combinations thereof, and D being Mg, Zn, Co, Ni, Cu, or combinations thereof.

6. The composite material of claim 1 wherein the low temperature fireable outer material is barium tungstate having the chemical formula BaWO 4 .

7. The composite material of claim 6 wherein the barium tungstate is modified with MgAl 2 O 4 or CoAl 2 O 4 .

8. The composite material of claim 1 wherein the low temperature fireable outer material is Na 2 BiMg 2 V 3 O 12 .

9. A composite material for use as a radiofrequency component comprising:
a low temperature fireable outer material, the low temperature fireable outer material having a garnet or scheelite structure; and
a high dielectric inner material located within the outer material, the high dielectric inner material having a dielectric constant above 30, the low temperature fireable outer material and the high dielectric inner material being configured to be co-fired together at temperature between 650-900° C. without the use of adhesive or glue, the high dielectric inner material having a dielectric constant above 35.

10. A method of forming a composite material for use as an isolator or circulator in a radiofrequency device, the method comprising:
providing a low temperature fireable outer material, the low fireable outer material having a garnet or scheelite structure;
entering a high dielectric inner material within an aperture in the low temperature fireable outer material, the high dielectric inner material having a dielectric constant above 30;
co-firing the lower temperature fireable outer material and the high dielectric inner material together at temperature between 650-900° C. to shrink the low temperature fireable outer material around an outer surface of the high dielectric inner material without the use of adhesive or glue; and
slicing the lower temperature fireable outer material and the high dielectric inner material after co-firing.

11. The method of claim 10 wherein the low temperature fireable outer material has the composition Bi 1-2x A 2x V 1-x M x O 4 , A being Li, Na, K, or combinations thereof, M being Mo, W, or combinations thereof, and x being between 0 and 0.45.

12. The method of claim 10 wherein the low temperature fireable outer material has the composition C 2 BiD 2 V 3 O 12 , C being Li, Na, K, or combinations thereof and D being Mg, Zn, Co, Ni, Cu, or combinations thereof.

13. The method of claim 10 wherein the low temperature fireable outer material is barium tungstate having the chemical formula BaWO 4 .

14. The method of claim 10 wherein the low temperature fireable outer material is Na 2 BiMg 2 V 3 O 12 .

15. A radiofrequency isolator or circulator comprising:
a low temperature fireable outer material, the low temperature fireable outer material having a garnet or scheelite structure; and
a high dielectric inner material located within the outer material, the high dielectric inner material having a dielectric constant above 30, the low temperature fireable outer material and the high dielectric inner material being configured to be co-fired together at temperature between 650-900° C. without the use of adhesive or glue, the high dielectric inner material shaped like a disc and the low temperature fireable outer material shaped like a ring.

16. The radiofrequency isolator or circulator of claim 15 wherein the low temperature fireable outer material has the composition Bi 1-2x A 2x V 1-x M x O 4 , A being Li, Na, K, or combinations thereof, M being Mo, W, or combinations thereof, and x being between 0 and 0.45.

17. The radiofrequency isolator or circulator of claim 15 wherein the low temperature fireable outer material has the composition C 2 BiD 2 V 3 O 12 , C being Li, Na, K, or combinations thereof and D being Mg, Zn, Co, Ni, Cu, or combinations thereof.

18. The radiofrequency isolator or circulator of claim 15 wherein the low temperature fireable outer material is barium tungstate having the chemical formula BaWO 4 .

19. The radiofrequency isolator or circulator of claim 15 wherein the high dielectric inner material is shaped like a disc and the low temperature fireable outer material is shaped like a ring.

20. The composite material of claim 1 wherein the high dielectric inner material has a dielectric constant above 35.

Assignees

• Skyworks Solutions Inc

Inventors

• Hill Michael David
• Jiang Jianzhong
• Shunkwiler Jeffrey Alan
• Coats Neil Bruce
• Firor David Martin
• Cruickshank David Bowie

Classifications

• H10D84/08

  using combinations of technologies, e.g. using both Si and SiC technologies or using both Si and Group III-V technologies · CPC title

• B32B18/00 Primary

  Layered products essentially comprising ceramics, e.g. refractory products · CPC title

• C04B35/2675

  Other ferrites containing rare earth metals, e.g. rare earth ferrite garnets · CPC title

• C04B35/265

  Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt · CPC title

• C04B2237/84

  Joining of a first substrate with a second substrate at least partially inside the first substrate, where the bonding area is at the inside of the first substrate, e.g. one tube inside another tube · CPC title