Rare earth reduced garnet systems and related microwave applications

Patent metadata

Field	Value
Publication number	US-9263175-B2
Application number	US-201213484018-A
Country	US
Kind code	B2
Filing date	May 30, 2012
Priority date	Jun 6, 2011
Publication date	Feb 16, 2016
Grant date	Feb 16, 2016

Abstract

Disclosed are synthetic garnets and related devices that can be used in radio-frequency (RF) applications. In some embodiments, such RF devices can include garnets having reduced or substantially nil Yttrium or other rare earth metals. Such garnets can be configured to yield high dielectric constants, and ferrite devices, such as TM-mode circulators/isolators, formed from such garnets can benefit from reduced dimensions. Further, reduced or nil rare earth content of such garnets can allow cost-effective fabrication of ferrite-based RF devices. In some embodiments, such ferrite devices can include other desirable properties such as low magnetic resonance linewidths. Examples of fabrication methods and RF-related properties are also disclosed.

First claim

What is claimed is:

1. A synthetic garnet material comprising a structure including dodecahedral sites, Bismuth occupying at least some of the dodecahedral sites, the garnet material having a dielectric constant value of at least 21, the synthetic garnet material being substantially free of rare earth and having the formula Bi 1.4 Ca 1.6 Zr 0.55 V 0.525 Fe 3.925 O 12 .

2. The material of claim 1 wherein the dielectric constant value is in a range of 25 to 32.

3. The material of claim 1 wherein the dielectric constant value is approximately 27.

4. The material of claim 1 wherein the garnet material has a ferrimagnetic resonance linewidth value that is less than 12 Oersted.

5. A method for fabricating synthetic garnet material having dodecahedral sites, octahedral sites, and tetrahedral sites, the method comprising:
introducing Bismuth into at least some of the dodecahedral sites; and
introducing high-polarization ions into at least some of either or both of the octahedral and tetrahedral sites to yield a dielectric constant value of at least 21 for the garnet material, the synthetic garnet material being substantially free of rare earth and having the formula Bi 1.4 Ca 1.6 Zr 0.55 V 0.525 Fe 3.925 O 12 .

6. The method of claim 5 wherein the magnetic resonance linewidth is less than or equal to 12 Oersted.

7. The method of claim 5 wherein the dielectric constant value is in a range of 25 to 32.

8. A circulator, comprising:
a conductor having a plurality of signal ports;
one or more magnets configured to provide a magnetic field; and
one or more circular shaped ferrite disks disposed relative to the conductor and the one or more magnets so that a radio-frequency (RF) signal is routed selectively among the signal ports due to the magnetic field, each of the one or more ferrite disks having an enhanced dielectric constant value of at least 21 and at least some garnet structures, the garnet structures including dodecahedral sites and at least some of the dodecahedral sites occupied by Bismuth, the one or more circular shaped ferrite disks having a diameter that is reduced by a factor of square root of (∈/∈′), where ∈ is the dielectric constant in a range of 14 to 16, and ∈′ is the enhanced dielectric constant.

9. The circulator of claim 8 wherein the garnet structures are substantially free of Yttrium.

10. The circulator of claim 9 wherein the garnet structures are substantially free of rare earth elements.

11. The circulator of claim 8 wherein the circulator is a transverse magnetic (TM) mode device.

12. A packaged circulator module, comprising:
a mounting platform configured to receive one or more components thereon;
a circulator device mounted on the mounting platform, the circulator device including a conductor having a plurality of signal ports, the circulator device further including one or more magnets configured to provide a magnetic field, the circulator device further including one or more circular shaped ferrite disks disposed relative to the conductor and the one or more magnets so that a radio-frequency (RF) signal is routed selectively among the signal ports due to the magnetic field, each of the one or more ferrite disks having an enhanced dielectric constant value of at least 21 and at least some garnet structures, the garnet structures including dodecahedral sites and at least some thereof occupied by Bismuth, the one or more circular shaped ferrite disks having a diameter that is reduced by a factor of square root of (∈/∈′), where ∈ is the dielectric constant in a range of 14 to 16, and ∈′ is the enhanced dielectric constant; and
a housing mounted on the mounting platform and dimensioned to substantially enclose and protect the circulator device.

13. A radio-frequency (RF) circuit board, comprising:
a circuit substrate configured to receive a plurality of components;
a plurality of circuits disposed on the circuit substrate and configured to process RF signals;
a circulator device disposed on the circuit substrate and interconnected with at least some of the circuits, the circulator device including a conductor having a plurality of signal ports, the circulator device further including one or more magnets configured to provide a magnetic field, the circulator further including one or more circular shaped ferrite disks disposed relative to the conductor and the one or more magnets so that a radio-frequency (RF) signal is routed selectively among the signal ports due to the magnetic field, each of the one or more ferrite disks having an enhanced dielectric constant value of at least 21 and at least some garnet structures, the garnet structures including dodecahedral sites and at least some thereof occupied by Bismuth, the one or more circular shaped ferrite disks having a diameter that is reduced by a factor of square root of (∈/∈′), where ∈ is the dielectric constant in a range of 14 to 16, and ∈′ is the enhanced dielectric constant; and
a plurality of connection features configured to facilitate passing of the RF signals to and from the RF circuit board.

14. A radio-frequency (RF) system, comprising:
an antenna assembly configured to facilitate transmission and reception of RF signals;
a transceiver interconnected to the antenna assembly and configured to generate a transmit signal for transmission by the antenna assembly and process a received signal from the antenna assembly; and
a front end module configured to facilitate routing of the transmit signal and the received signal, the front end module including one or more circulators, each circulator including a conductor having a plurality of signal ports, the circulator further including one or more magnets configured to provide a magnetic field, the circulator further including one or more circular shaped ferrite disks disposed relative to the conductor and the one or more magnets so that a radio-frequency (RF) signal is routed selectively among the signal ports due to the magnetic field, each of the one or more ferrite disks having an enhanced dielectric constant value of at least 21 and at least some garnet structures, the garnet structures including dodecahedral sites and at least some thereof occupied by Bismuth, the one or more circular shaped ferrite disks having a diameter that is reduced by a factor of square root of (∈/∈′), where ∈ is the dielectric constant in a range of 14 to 16, and ∈′ is the enhanced dielectric constant.

15. The RF system of claim 14 wherein the system includes a base station.

16. The RF system of claim 15 wherein the base station includes a cellular base station.

17. The circulator of claim 8 wherein the garnet structures have the formula Bi 1.4 Ca 1.6 Zr 0.55 V 0.525 Fe 3.925 O 12 .

18. The packaged circulator module of claim 12 wherein the garnet structures have the formula Bi 1.4 Ca 1.6 Zr 0.55 V 0.525 Fe 3.925 O 12 .

19. The radio-frequency (RF) circuit board of claim 13 wherein the garnet structures have the formula Bi 1.4 Ca 1.6 Zr 0.55 V 0.525 Fe 3.925 O 12 .

20. The RF system of claim 14 wherein the garnet structures have the formula Bi 1.4 Ca 1.6 Zr 0.55 V 0.525 Fe 3.925 O 12 .

Assignees

• Cruickshank David Bowie
• O'Donovan Rickard Paul
• Macfarlane Iain Alexander
• Murray Brian
• Hill Michael David
• Skyworks Solutions Inc

Inventors

• Cruickshank David Bowie
• O'Donovan Rickard Paul
• Macfarlane Iain Alexander
• Murray Brian
• Hill Michael David

Classifications

• H01P1/387 Primary

  Strip line circulators · CPC title

• C30B29/28 Primary

  with formula A3Me5O12 wherein A is a rare earth metal and Me is Fe, Ga, Sc, Cr, Co or Al, e.g. garnets · CPC title

• H01F10/24 Primary

  Garnets {(in general H01F1/346; multilayers, e.g. superlattices H01F10/3209; applying magnetic garnet films to substrates by sputtering H01F41/186)} · CPC title

• H01F1/346

  [(TO4) 3] with T= Si, Al, Fe, Ga (H01F10/24 takes precedence; Faraday rotators G02F1/09) · CPC title