Process cartridge including photosensitive member having multiple grooves and image forming apparatus including the process cartridge

Patent metadata

Field	Value
Publication number	US-10955792-B2
Application number	US-201916677918-A
Country	US
Kind code	B2
Filing date	Nov 8, 2019
Priority date	Nov 14, 2018
Publication date	Mar 23, 2021
Grant date	Mar 23, 2021

Abstract

A process cartridge includes a developing device that supplies developer to a photosensitive member and an elastic portion that cleans a peripheral surface of the photosensitive member. Multiple grooves are formed side by side in a generatrix direction on the peripheral surface. The developer contains a toner including a toner particle and an organosilicon polymer having a structure represented by R—SiO 3/2 covering the toner particle surface, where R represents a hydrocarbon group having at least 1 and not more than 6 carbon atoms. When a penetration amount of the elastic portion with respect to the photosensitive member is set as δ (mm), and a fixing rate of the organosilicon polymer on the surface of the toner particle is set as α (%), δ≤0.02×α−0.4 is satisfied.

First claim

What is claimed is:

1. A process cartridge used for an image forming apparatus, comprising:
a rotatable photosensitive member having a peripheral surface on which a latent image is formed;
a developing device configured to supply a developer to the photosensitive member for developing the latent image on the photosensitive member; and
a plate-shaped elastic portion that comes in contact with the peripheral surface of the photosensitive member and cleans the peripheral surface,
wherein, in the photosensitive member, multiple grooves extend in a circumferential direction on the peripheral surface and are formed to be side by side in a generatrix direction on the peripheral surface,
the developer supplied from the developing device to the photosensitive member contains a toner including a toner particle and an organosilicon polymer having a structure represented by a following Formula (1) covering the surface of the toner particle,
when a penetration amount of the plate-shaped elastic portion with respect to the photosensitive member is set as δ (mm), and a fixing rate of the organosilicon polymer on the surface of the toner particle is set as a (%), a following Formula (2) is satisfied:
R—SiO 3/2   (1)

(R represents a hydrocarbon group having at least 1 and not more than 6 carbon atoms)
δ≤0.02×α−0.4  (2), and

wherein the fixing rate of the organosilicon polymer having a structure represented by the Formula (1) covering the surface of the toner particle is at least 30% and not more than 100%.

2. The process cartridge according to claim 1 ,
wherein, in the toner, an inorganic particle is not used as an external additive.

3. The process cartridge according to claim 1 ,
wherein R represents an alkyl group having at least 1 and not more than 6 carbon atoms.

4. The process cartridge according to claim 1 ,
wherein a width of the grooves in the generatrix direction is within a range of at least 0.5 μm and not more than 40 μm,
the number of grooves is at least 20 and not more than 1000 per a length of 1000 μm of the peripheral surface in the generatrix direction,
an elastic deformation ratio of the peripheral surface of the photosensitive member is at least 50% and not more than 65%, and
a universal hardness value (HU) of the peripheral surface of the photosensitive member is at least 150 N/mm2 and not more than 210 N/mm2.

5. The process cartridge according to claim 4 ,
wherein, with respect to the number of grooves per the length of 1000 μm of the peripheral surface in the generatrix direction, the grooves have a width within a range of at least 0.5 μm and not more than 40 μm, the number of grooves is set as i (20≤i≤1000), and widths of the grooves, which fall into the width within the range of at least 0.5 μm and not more than 40 μm, are set as from W1 to Wi [μm], a following relational expression (a) is satisfied.

6. The process cartridge according to claim 1 ,
wherein a ten-point average surface roughness (Rz) of the peripheral surface of the photosensitive member is at least 0.3 μm and not more than 1.3 μm, and
a difference (R max−Rz) between the ten-point average surface roughness (Rz) and a maximum surface roughness (R max) of the peripheral surface is 0.3 μm or less.

7. The process cartridge according to claim 1 , further comprising:
a support portion that supports the plate-shaped elastic portion; and
a frame which rotatably supports the photosensitive member and to which the support portion is fixed,
wherein the plate-shaped elastic portion includes a first end that is fixed to the support portion and a second end as a free end that comes in contact with the peripheral surface,
the support portion includes a first end that is fixed to the frame and a second end to which the first end of the plate-shaped elastic portion is fixed, and
a direction that extends from the first end of the support portion to the second end of the plate-shaped elastic portion, is opposite to a rotation direction of the photosensitive member, at a portion where the second end of the plate-shaped elastic portion is in contact with the peripheral surface of the photosensitive member.

8. The process cartridge according to claim 1 ,
wherein, in a posture during use, the photosensitive member rotates so that the peripheral surface moves in a direction from an upper side to a lower side in a portion where the plate-shaped elastic portion is in contact with the peripheral surface of the photosensitive member.

9. An image forming apparatus, comprising:
an apparatus main body; and
the process cartridge according to claim 1 which is detachable from and attachable to the apparatus main body.

10. A process cartridge used for an image forming apparatus, comprising:
a rotatable photosensitive member having a peripheral surface on which a latent image is formed; and
a developing device configured to supply a developer to the photosensitive member for developing the latent image on the photosensitive member; and
a plate-shaped elastic portion that comes in contact with the peripheral surface of the photosensitive member and cleans the peripheral surface,
wherein, in the photosensitive member, multiple grooves extend in a circumferential direction on the peripheral surface and are formed to be side by side in a generatrix direction on the peripheral surface,
the developer supplied from the developing device to the photosensitive member contains a toner including a toner particle and a particle containing an organosilicon polymer having a structure represented by a following Formula (1) present on the surface of the toner particle, and
when a penetration amount of the plate-shaped elastic portion with respect to the photosensitive member is set as δ (mm), and a fixing rate of the particle on the surface of the toner particle is set as a (%), a following Formula (2) is satisfied:
R—SiO 3/2   (1)

(R represents a hydrocarbon group having at least 1 and not more than 6 carbon atoms)
δ≤0.02×α−0.4  (2), and

wherein the fixing rate of the particle on the surface of the toner particle is at least 30% and not more than 90%.

11. The process cartridge according to claim 10 ,
wherein R represents an alkyl group having at least 1 and not more than 6 carbon atoms.

12. The process cartridge according to claim 10 , wherein
the particle is a polyalkylsilsesquioxane particle.

13. The process cartridge according to claim 10 ,
wherein, in the toner, an inorganic particle is not used as an external additive.

14. The process cartridge according to claim 10 ,
wherein a width of the grooves in the generatrix direction is within a range of at least 0.5 μm and not more than 40 μm,
the number of grooves is at least 20 and not more than 1000 per a length of 1000 μm of the peripheral surface in the generatrix direction,
an elastic deformation ratio of the peripheral surface of the photosensitive member is at least 50% and not more than 65%, and
a universal hardness value (HU) of the peripheral surface of the photosensitive member is at least 150 N/mm2 and not more than 210 N/mm2.

15. The process cartridge according to claim 14 ,
wherein, with respect to the number of grooves per the length of 1000 μm of the peripheral surface in the generatrix direction, the grooves have a width within a range of at least 0.5 μm and not more than 40 μm, the number of grooves is set as i (20≤i≤1000), and widths of the grooves, which fall into the width within the range of at least 0.5 μm and not more than 40 μm are set as from W1 to Wi [μm], a following relational expression (a) is satisfied.

16. T

Assignees

• Canon Kk

Inventors

• Matsushita Shunsuke
• Mitsui Yoshihiro
• Ikami Yasukazu
• Hagiwara Shinichi
• Ikada Kosuke
• Nonaka Katsuyuki

Classifications

• G03G15/751

  relating to drum (G03G15/757 takes precedence) · CPC title

• G03G21/1814 Primary

  Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing (G03G21/1835 takes precedence) · CPC title

• G03G21/0011 Primary

  using a blade; Details of cleaning blades, e.g. blade shape, layer forming · CPC title