Toner and imaging method

Patent metadata

Field	Value
Publication number	US-9778583-B2
Application number	US-201514817201-A
Country	US
Kind code	B2
Filing date	Aug 3, 2015
Priority date	Aug 7, 2014
Publication date	Oct 3, 2017
Grant date	Oct 3, 2017

Abstract

A toner having compatibility between transfer properties and cleaning properties is provided. A toner wherein a fine particle A containing a primary particle having a number average particle diameter (D1) of 80 nm or more and 400 nm or less is present on the surface of a toner particle at a coverage ratio of 5 to 40%, a fixing rate of 30 to 90% by mass, and a variation coefficient of 0.1 to 0.5 in a region of 0.5 πμm 2 .

First claim

What is claimed is:

1. A toner comprising a toner particle containing a binder resin and a colorant, and a fine particle A, wherein
the toner has an average circularity of 0.970 or more,
a number average particle diameter (D1) of a primary particle of the fine particle A is 80 to 400 nm,
a coverage ratio of the surface of the toner particle covered with the fine particle A is 5 to 40% as determined by electron spectroscopy for chemical analysis (ESCA),
a variation coefficient of the number of the fine particle A present in a region of 0.5 πμm 2 on the surface of the toner particle is 0.1 to 0.5, and
a fixing rate of the fine particle A after washing the toner with water is 30 to 90% by mass.

2. The toner according to claim 1 , wherein the fine particle A is selected from the group consisting of a silica fine particle, a titanium oxide fine particle, an alumina fine particle, and an organic-inorganic composite fine particle.

3. The toner according to claim 1 , wherein the fine particle A is an organic-inorganic composite fine particle, the organic-inorganic composite fine particle
(1) comprising a vinyl resin particle, and an inorganic fine particle B embedded in the vinyl resin particle,
(2) having the inorganic fine particle B in the state of being exposed on the surface of the organic-inorganic composite fine particle, providing a convex portion derived from the inorganic fine particle B, and
(3) having a coverage ratio of the surface of the vinyl resin particle covered with the inorganic fine particle B of 20 to 70% as determined by ESCA.

4. The toner according to claim 1 , wherein the toner has an average circularity of 0.975 or more.

5. The toner according to claim 1 , wherein the coverage ratio of the surface of the toner particle covered with the fine particle A is 5 to 30%.

6. The toner according to claim 1 , wherein the variation coefficient is 0.1 to 0.4.

7. The toner according to claim 1 , wherein the number average particle diameter (D1) of the primary particle of the fine particle A is 90 to 200 nm.

8. The toner according to claim 3 , wherein the organic-inorganic composite fine particle has a shape factor SF-1 of 100 to 150.

9. The toner according to claim 3 , wherein the organic-inorganic composite fine particle has a shape factor SF-1 of 100 to 120.

10. The toner according to claim 3 , wherein the organic-inorganic composite fine particle has a shape factor SF-2 of 100 to 150.

11. The toner according to claim 3 , wherein the organic-inorganic composite fine particle has a shape factor SF-2 of 110 to 150.

12. An imaging method, comprising:
charging a photosensitive member;
forming an electrostatic latent image on the photosensitive member;
developing the electrostatic latent image with a toner into a toner image;
transferring the toner image onto a transfer medium; and
removing a residual toner on the surface of the photosensitive member with a cleaning blade after the transfer of the toner image,
the photosensitive member having a diameter of 20 to 50 mm, and a contact pressure of the cleaning blade pressed against the photosensitive member of 30 to 105 N/m, expressed in terms of a linear pressure per unit length in a longitudinal direction of a contact region, wherein
the toner comprises a toner particle containing a binder resin and a colorant, and a fine particle A,
the toner has an average circularity of 0.970 or more,
a number average particle diameter (D1) of a primary particle of the fine particle A is 80 to 400 nm,
a coverage ratio of the surface of the toner particle covered with the fine particle A is 5 to 40% as determined by electron spectroscopy for chemical analysis (ESCA),
a fixing rate of the fine particle A after washing the toner with water is 30 to 90% by mass, and
a variation coefficient of the number of the fine particle A present in a region of 0.5 πμm 2 on the surface of the toner particle is 0.1 to 0.5.

13. A process for producing a toner comprising a toner particle containing a binder resin and a colorant, and a fine particle A,
the toner having an average circularity of 0.970 or more,
the fine particle A containing a primary particle having a number average particle diameter (D1) of 80 to 400 nm,
a coverage ratio of the surface of the toner particle covered with the fine particle A being 5 to 40% as determined by electron spectroscopy for chemical analysis (ESCA),
the toner containing the fine particle A at a fixing rate of 30 to 90% by mass after washing the toner with water, and
a variation coefficient of the number of the fine particle A present in a region of 0.5 πμm 2 on the surface of the toner particle being 0.1 to 0.5,
the process includes a treatment step for mixing with using a treatment apparatus having a treatment chamber accommodating objects including the toner particle and the fine particle A; and
a rotator disposed in the treatment chamber to be rotatable about a driving axis, the rotator including (i) a rotary body and (ii) a treating unit having a treatment surface treating the objects through collision between the treatment surface and the objects caused by rotation of the rotator, wherein
the treatment surface extending from the outer peripheral surface of the rotary body toward the outside in the diameter direction, the outer region of the treatment surface is arranged at downstream position in the rotational direction with respect to the inner region of the treatment surface.

Assignees

• Canon Kk

Inventors

• Terauchi Kazuo
• Hotta Yojiro
• Naka Takeshi
• Shiozawa Motohide
• Tsuda Shohei
• Fujimoto Masami

Classifications

• G03G9/09716

  treated with organic compounds · CPC title

• G03G9/0827 Primary

  characterised by their shape, e.g. degree of sphericity · CPC title

• G03G13/08

  using a solid developer, e.g. powder developer · CPC title

• G03G9/09

  Colouring agents for toner particles · CPC title

• G03G9/0819

  characterised by the dimensions of the particles · CPC title