Dispersant composition for hydraulic compositions for centrifugal molding

Patent metadata

Field	Value
Publication number	US-10800702-B2
Application number	US-201615580367-A
Country	US
Kind code	B2
Filing date	Mar 15, 2016
Priority date	Jun 8, 2015
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

A method for producing a hardened product of a hydraulic composition, includes mixing water, a hydraulic powder, a dispersant composition, and an aggregate to prepare a hydraulic composition, filling the hydraulic composition into a mold, and steam curing, in the mold, the hydraulic composition filled into the mold. The dispersant composition includes (A) a formaldehyde naphthaienesulfonate condensate or a salt thereof, (B) a compound having an alkylenoxy group, and optionally (C) a polycarboxylic acid-based copolymer, in particular proportions.

First claim

The invention claimed is:

1. A method for producing a hardened product of a hydraulic composition, the method comprising:
mixing water, a hydraulic powder, a dispersant composition, and an aggregate to prepare a hydraulic composition;
filling the hydraulic composition into a mold; and
steam curing, in the mold, the hydraulic composition filled into the mold;
wherein:
the dispersant composition comprises (A), (B) and optionally (C):
(A) a formaldehyde naphthalenesulfonate condensate or a salt thereof;
(B) one or more compounds selected from compounds represented by formula (B1), compounds represented by formula (B2), compounds represented by formula (B3), and compounds represented by formula (B4);

wherein:
R 11 , R 21 , R 31 and R 41 each independently represent a hydrocarbon group having a carbon number of 4 or more and 27 or less;
R 22 represents a hydrogen atom or an alkyl group having a carbon number of 1 or more and 3 or less;
R 32 and R 33 are the same or different, and each represents a hydrogen atom or an alkyl group having a carbon number of 1 or more and 3 or less;
X represents O or COO;
AO represents an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n 1 represents an average number of moles of added AO and is 1 or more and 200 or less;
n 2 represents an average number of moles of added AO and is 1 or more and 200 or less;
n 3 and n 4 are the same or different, and each represents an average number of moles of added AO and is 0 or more, and the total of n 3 and n 4 is 1 or more and 200 or less;
Y 1 and Y 2 are the same or different, and each represents a hydrogen atom or SO 3 M, and at least one of Y 1 and Y 2 is SO 3 M;
n 5 and n 6 are the same or different, and each represents an average number of moles of added AO and is 0 or more, and the total of n 5 and n 6 is 1 or more and 200 or less; when n 5 is 0, Y 1 is a hydrogen atom; and when n 6 is 0, Y 2 is a hydrogen atom; and
M is a counter ion; and
(C) a polycarboxylic acid-based copolymer;
the hydraulic composition has a water/hydraulic powder ratio of 10 mass % or more and 53 mass % or less;
a total amount of (A) and (B) in the hydraulic composition is 025 parts by mass or more and 10 parts by mass or less relative to 100 parts by mass of the hydraulic powder;
the dispersant composition comprises (A) and (B) so that an amount of (B) is 1 mass % or more and 60 mass % or less relative to a total amount of (A) and (B); and
the dispersant composition comprises (C) in an amount of 30 mass % or less based on solid content.

2. The method according to claim 1 , wherein the dispersant composition comprises (A) and (C) so that a mass ratio of (C) to (A), (C)/(A) is over 0/100 and 50/50 or less.

3. The method according to claim 1 , wherein the dispersant composition comprises (C) in an amount of 1 mass % or more and 30 mass % or less based on solid content.

4. The method according to claim 1 , wherein (B) comprises one or more compounds selected from compounds represented by formula (B1), compounds represented by formula (B2), and compounds represented by formula (B3).

5. The method according to claim 1 , wherein the dispersant composition comprises (A) in an amount of 1 mass % or more and 99 mass % or less based on solid content.

6. The method according to claim 1 , wherein the dispersant composition comprises (B) in an amount of 2 mass % or more and 90 mass % or less based on solid content.

7. The method according to claim 1 , wherein:
the dispersant composition is in the form of a liquid comprising water; and
the dispersant composition comprises (A) in an amount of 1 mass % or more and 50 mass % or less.

8. The method according to claim 1 , wherein:
the dispersant composition is in the form of a liquid comprising water; and
the dispersant composition comprises (B) in an amount of 1 mass % or more and 60 mass % or less.

9. The method according to claim 1 , wherein (A) is present in the hydraulic composition in an amount of 0.15 parts by mass or more and 9.9 parts by mass or less relative to 100 parts by mass of the hydraulic powder.

10. The method according to claim 1 , wherein (B) is present in the hydraulic composition in an amount of 0.0025 parts by mass or more and 6 parts by mass or less relative to 100 parts by mass of the hydraulic powder.

11. The method according to claim 3 , wherein the dispersant composition comprises (A) and (C) so that a mass ratio of (C) to (A), (C)/(A), is over 0/100 and 50/50 or less.

12. The method according to claim 3 , wherein (B) comprises one or more compounds selected from compounds represented by formula (B1), compounds represented by formula (B2), and compounds represented by formula (B3).

13. The method according to claim 3 , wherein the dispersant composition comprises (A) in an amount of 1 mass % or more and 99 mass % or less based on solid content.

14. The method according to claim 3 , wherein the dispersant composition comprises (B) in an amount of 2 mass % or more and 90 mass % or less based on solid content.

15. The method according to claim 3 , wherein:
the dispersant composition is in the form of a liquid comprising water; and
the dispersant composition comprises (A) in an amount of 1 mass % or more and 50 mass % or less.

16. The method according to claim 3 , wherein:
the dispersant composition is in the form of a liquid comprising water; and
the dispersant composition comprises 03) in an amount of 1 mass % or more and 60 mass % or less.

17. The method according to claim 3 , wherein (A) is present in the hydraulic composition in an amount of 0.15 parts by mass or more and 9.9 parts by mass or less relative to 100 parts by mass of the hydraulic powder.

18. The method according to claim 3 , wherein (B) is present in the hydraulic composition in an amount of 0.0025 parts by mass or more and 6 parts by mass or less relative to 100 parts by mass of the hydraulic powder.

Assignees

• Kao Corp

Inventors

• AKINO Yusuke
• Yoshinami Yusuke
• Koyanagi Koji
• Shimoda Masaaki
• Nakamura Keisuke
• Tanaka Shunya
• Saida Kazuya

Classifications

• B28B1/20 Primary

  by centrifugal or rotational casting (slip-casting involving rotation of the mould B28B1/28; for molten material B28B1/54) · CPC title

• C04B2103/408

  Dispersants · CPC title

• C04B2111/56

  Compositions suited for fabrication of pipes, e.g. by centrifugal casting, or for coating concrete pipes · CPC title

• C04B40/0039

  Premixtures of ingredients · CPC title

• C04B28/04

  Portland cements · CPC title