Dispersant composition for hydraulic composition

Patent metadata

Field	Value
Publication number	US-10322969-B2
Application number	US-201615548206-A
Country	US
Kind code	B2
Filing date	Mar 17, 2016
Priority date	Mar 17, 2015
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

The present invention is a dispersant composition for a hydraulic composition, which includes (A) a cement dispersant composed of a polymer having a naphthalene ring-containing monomer unit, and (B) one or more specific alkylene oxide-added compounds represented by the general formula (B1), wherein a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 3% or more and 16% or less.

First claim

The invention claimed is:

1. A dispersant composition for a hydraulic composition, comprising (A) a polymer compound having a weight average molecular weight of 5000 and containing a naphthalene ring-containing monomer unit, and (B) one or more compounds represented by the following general formula (B1),
wherein a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 6% or more and 11% or less,
R—X-(AO) n —Y  (B1)

wherein:
R is an alkyl group having a carbon number of 10 or more and 22 or less, an alkenyl group having a carbon number of 10 or more and 22 or less, a benzyl phenyl group having a carbon number of 13 or more and 27 or less, or a styrenated phenyl group having a carbon number of 14 or more and 30 or less;
X is O or COO;
AO is an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n represents an average number of AO moles added and is 1 or more and 200 or less; and
Y is a hydrogen atom or an alkyl group having a carbon number of 1 or more and 4 or less.

2. The dispersant composition for a hydraulic composition according to claim 1 , further comprising (C) an antifoaming agent.

3. The dispersant composition for a hydraulic composition according to claim 2 , wherein (C) the antifoaming agent is a fatty acid ester-based antifoaming agent.

4. The dispersant composition for a hydraulic composition according to claim 1 , wherein (A) is a formaldehyde naphthalenesulfonate condensate or a salt thereof.

5. A hydraulic composition comprising a hydraulic powder, water, (A) a polymer compound having a weight average molecular weight of 5000 and containing a naphthalene ring-containing monomer unit, and (B) one or more compounds represented by the following general formula (B1),
wherein a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 6% or more and 11% or less, and
a water/hydraulic powder ratio of the hydraulic composition of 15% or more and 50% or less,
R—X-(AO) n —Y  (B1)

wherein:
R is an alkyl group having a carbon number of 10 or more and 22 or less, an alkenyl group having a carbon number of 10 or more and 22 or less, a benzyl phenyl group having a carbon number of 13 or more and 27 or less, or a styrenated phenyl group having a carbon number of 14 or more and 30 or less;
X is O or COO;
AO is an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n represents an average number of AO moles added and is 1 or more and 200 or less; and
Y is a hydrogen atom or an alkyl group having a carbon number of 1 or more and 4 or less.

6. The hydraulic composition according to claim 5 , further comprising (C) an antifoaming agent.

7. The hydraulic composition according to claim 6 , wherein (C) the antifoaming agent is a fatty acid ester-based antifoaming agent.

8. The hydraulic composition according to claim 5 , wherein (A) is a formaldehyde naphthalenesulfonate condensate or a salt thereof.

9. The hydraulic composition according to claim 5 , wherein (A) is contained in an amount of 0.01 parts by mass or more and 2 parts by mass or less relative to 100 parts by mass of the hydraulic powder.

10. The hydraulic composition according to claim 5 , wherein (B) is contained in an amount of 0.001 parts by mass or more and 2.0 parts by mass or less relative to 100 parts by mass of the hydraulic powder.

11. A method for manufacturing a dispersant composition for a hydraulic composition, wherein the dispersant composition comprises (A) a polymer compound having a weight average molecular weight of 5000 and containing a naphthalene ring-containing monomer unit and (B) one or more compounds represented by the following general formula (B1),
the method comprising mixing (A) and (B) so that a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 6% or more and 11% or less,
R—X-(AO) n —Y  (B1)

wherein:
R is an alkyl group having a carbon number of 10 or more and 22 or less, an alkenyl group having a carbon number of 10 or more and 22 or less, a benzyl phenyl group having a carbon number of 13 or more and 27 or less, or a styrenated phenyl group having a carbon number of 14 or more and 30 or less;
X is O or COO;
AO is an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n represents an average number of AO moles added and is 1 or more and 200 or less; and
Y is a hydrogen atom or an alkyl group having a carbon number of 1 or more and 4 or less.

12. A method for manufacturing a hydraulic composition, the method comprising mixing a hydraulic powder, water, (A) a polymer compound having a weight average molecular weight of 5000 and containing a naphthalene ring-containing monomer unit, and (B) one or more compounds represented by the following general formula (B1),
wherein (B) is mixed so that a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 6% or more and 11% or less,
R—X-(AO) n —Y  (B1)

wherein:
R is an alkyl group having a carbon number of 10 or more and 22 or less, an alkenyl group having a carbon number of 10 or more and 22 or less, a benzyl phenyl group having a carbon number of 13 or more and 27 or less, or a styrenated phenyl group having a carbon number of 14 or more and 30 or less;
X is O or COO;
AO is an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n represents an average number of AO moles added and is 1 or more and 200 or less; and
Y is a hydrogen atom or an alkyl group having a carbon number of 1 or more and 4 or less.

13. A method for manufacturing a hydraulic composition, the method comprising
mixing a hydraulic powder, water, and (A) a polymer compound having a weight average molecular weight of 5000 and containing a naphthalene ring-containing monomer unit, and
adding to the mixture (B) one or more compounds represented by the following general formula (B1) so that a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 6% or more and 11% or less,
R—X-(AO) n —Y  (B1)

wherein:
R is an alkyl group having a carbon number of 10 or more and 22 or less, an alkenyl group having a carbon number of 10 or more and 22 or less, a benzyl phenyl group having a carbon number of 13 or more and 27 or less, or a styrenated phenyl group having a carbon number of 14 or more and 30 or less;
X is O or COO;
AO is an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n represents an average number of AO moles added and is 1 or more and 200 or less; and
Y is a hydrogen atom or an alkyl group having a carbon number of 1 or more and 4 or less, and
thereby producing a hydraulic composition in which the dispersing performance of polymer (A) is enhanced.

14. A dispersant composition for an inorganic powder, comprising (A) a polymer compound having a weight average molecular weight of 5000 and containing a naphthalene ring-containing monomer unit and (B) one or more compounds represented by the following general formula (B1),
wherein a molar ratio of a total amount of (B) to the naphthalene ring-containing monomer unit in (A) is 6% or more and 11% or less,
R—X-(AO) n —Y  (B1)

wherein:
R is an alkyl group having a carbon number of 10 or more and 22 or less, an alkenyl group having a carbon number of 10 or more and 22 or less, a benzyl phenyl group having a carbon number of 13 or more and 27 or less, or a styrenated phenyl group having a carbon number of 14 or more and 30 or less;
X is O or COO;
AO is an alkyleneoxy group having a carbon number of 2 or more and 4 or less;
n represe

Assignees

• Kao Corp

Inventors

• Saida Kazuya
• Koyanagi Koji
• Shimoda Masaaki
• Tanaka Shunya

Classifications

• C04B24/32 Primary

  Polyethers, e.g. alkylphenol polyglycolether · CPC title

• C04B2103/408

  Dispersants · CPC title

• C04B24/226

  Sulfonated naphtalene-formaldehyde condensation products · CPC title

• C04B2103/50

  Defoamers, air detrainers · CPC title

• C04B28/02 Primary

  containing hydraulic cements other than calcium sulfates · CPC title