Electrolytic copper foil with low profile

Patent metadata

Field	Value
Publication number	US-10787751-B2
Application number	US-201916694412-A
Country	US
Kind code	B2
Filing date	Nov 25, 2019
Priority date	Feb 1, 2019
Publication date	Sep 29, 2020
Grant date	Sep 29, 2020

Abstract

Surface-treated copper foils comprising an electrodeposited copper foil including a drum side and a deposited side are reported. The treatment layer is disposed on one of the drum side and the deposited side and provides a surface-treated side. The treatment layer comprises a nodule layer and the surface-treated side exhibits a void volume (Vv) in a range of 0.1 to 0.9 μm 3 /μm 2 . The surface-treated copper foil also has a combined hydrogen and oxygen content of less than or equal to 300 ppm.

First claim

We claim:

1. A surface-treated copper foil comprising:
an electrodeposited copper foil including a drum side and a deposited side, and
a treatment layer disposed on one of the drum side and the deposited side, and the treatment layer providing a surface-treated side,
wherein the treatment layer comprises a nodule layer and wherein the surface-treated side exhibits a void volume (Vv) in a range of 0.1 to 0.9 μm 3 /μm 2 and,
wherein a combined hydrogen and oxygen content of the surface-treated copper foil is in the range of 0 ppm and less than or equal to 300 ppm.

2. The surface-treated copper foil of claim 1 , wherein the combined oxygen and hydrogen content is in the range of at least 50 ppm to less than or equal to 300 ppm.

3. The surface-treated copper foil of claim 1 , wherein the void volume (Vv) is in the range of at least 0.1 μm 3 /μm 2 to less than or equal to 0.7 μm 3 /μm 2 .

4. The surface-treated copper foil of claim 1 , wherein the treatment layer further comprises a barrier layer including nickel, and a nickel areal density of the treatment layer is in a range of 40 to 200 μg/dm 2 .

5. The surface-treated copper foil of claim 4 , wherein the void volume (Vv) is in the range of at least 0.1 μm 3 /μm 2 to less than or equal to 0.7 μm 3 /μm 2 .

6. The surface-treated copper foil of claim 4 , wherein the nickel areal density is in the range of at least 40 μg/dm 2 to less than or equal to 120 μg/dm 2 .

7. The surface-treated copper foil of claim 1 , wherein the surface treated side exhibits a core void volume (Vvc) in a range of 0.08 to 0.84 μm 3 /μm 2 .

8. The surface-treated copper foil of claim 1 , wherein the surface treated side exhibits a dale void volume (Vvv) in a range of 0.01 to 0.07 μm 3 /μm 2 .

9. The surface-treated copper foil of claim 1 , wherein the treatment layer is on the deposited side.

10. The surface-treated copper foil of claim 1 , wherein the treatment layer is on the drum side.

11. The surface-treated copper foil of claim 1 , wherein the treatment layer is a first treatment layer, and the surface-treated copper foil further comprises a second treatment layer disposed on one of the drum side and the deposited side, where the first treatment layer and second treatment layer are not disposed on the same side of the electrodeposited copper foil.

12. The surface-treated copper foil of claim 11 , wherein the second treatment layer does not comprise a nodule layer.

13. The surface-treated copper foil of claim 1 , wherein the treatment layer further comprises at least one of a cover layer, a barrier layer, an anti-tarnish layer, and a coupling layer.

14. The surface-treated copper foil of claim 13 , wherein the cover layer comprises copper.

15. The surface-treated copper foil of claim 13 , wherein the barrier layer comprises one or more sub-layers wherein each sub-layer independently comprises a metal or alloy containing the metal, and the metal is selected from at least one of Ni, Zn, Cr, Co, Mo, Fe, Sn, and V.

16. The surface-treated copper foil of claim 13 , wherein the anti-tarnish layer comprises chromium.

17. The surface-treated copper foil of claim 13 , wherein the coupling layer includes silicon.

18. The surface-treated copper foil of claim 1 , wherein the nodule layer comprises copper nodules.

19. A laminate comprising:
a surface-treated copper foil and a resin layer in contact with a surface-treated side of the surface-treated copper foil;
the surface-treated copper foil comprising,
an electrodeposited copper foil including a drum side and a deposited side,
a treatment layer disposed on one of the drum side and the deposited side, and the treatment layer providing the surface-treated side, wherein the treatment layer comprises a nodule layer, and wherein the surface-treated side exhibits a void volume (Vv) in a range of 0.1 to 0.9 μm 3 /μm 2 ,

wherein a combined hydrogen and oxygen content of the surface-treated copper foil is less than or equal to 300 ppm, and wherein the surface-treated copper foil has a nickel areal density in a range of 40 to 200 μg/dm 2 .

20. A device comprising,
a circuit board comprising the surface-treated copper foil of claim 1 and a plurality of components mounted on the circuit board,
wherein at least a first component and a second component of the plurality of components are electrically connected to each other through the surface-treated copper foil of the circuit board.

Assignees

• Chang Chun Petrochemical Co Ltd

Inventors

• Huang Jian-Ming
• Lai Yao-Sheng
• Chou Jui-Chang

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/661 Primary

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title