Coated article with IR reflecting layer(s) and overcoat for improving solar gain and visible transmission

Patent metadata

Field	Value
Publication number	US-10745964-B2
Application number	US-201916374936-A
Country	US
Kind code	B2
Filing date	Apr 4, 2019
Priority date	Mar 3, 2017
Publication date	Aug 18, 2020
Grant date	Aug 18, 2020

Abstract

A coated article includes a low-emissivity (low-E) coating. The low-E coating includes at least one infrared (IR) reflecting layer of a material such as silver, gold, or the like, and a dielectric overcoat designed to increase solar heat gain coefficient (SHGC) of the coated article. A dielectric undercoat may also be designed to increase SHGC of the coated article in certain example embodiments. In certain example embodiments, the overcoat and/or undercoat are designed to increase SHGC while also providing for desirably high visible transmission (TY or Tvis) and desirably low normal emittance (En).

First claim

The invention claimed is:

1. A coated article including a coating supported by a glass substrate, the coating comprising:
a first dielectric layer;
an infrared (IR) reflecting layer comprising silver on the glass substrate, located over at least the first dielectric layer;
a contact layer on the glass substrate located over and directly contacting the IR reflecting layer;
a multilayer overcoat comprising a dielectric high index layer having a refractive index (n) of at least 2.2, a dielectric medium index layer having a refractive index (n) of from 1.9 to 2.1, and a dielectric low index layer having a refractive index of no greater than 1.7, and wherein the medium index layer is thinner than each of the high and low index layers and is located between and directly contacting the high index layer and the low index layer, and wherein the high index layer comprises an oxide of Bi and Nb, and contains more Nb than Bi; and
wherein the coating has a normal emissivity (E n ) of no greater than 0.2.

2. The coated article of claim 1 , wherein the low index layer comprises an oxide of silicon.

3. The coated article of claim 1 , wherein the overcoat further comprises an outermost layer comprising silicon nitride and/or silicon oxynitride that is located over and directly contacting the low index layer, wherein the outermost layer comprising silicon nitride and/or silicon oxynitride has a thickness of from 50-200 Å.

4. The coated article of claim 1 , wherein the medium index layer comprises an oxide of zinc, and the low index layer comprises an oxide of silicon.

5. The coated article of claim 1 , wherein the coated article has an SHGC value of at least 0.60.

6. The coated article of claim 1 , wherein the coated article has an SHGC value of at least 0.66.

7. The coated article of claim 1 , wherein the coating further comprises a dielectric undercoat between the glass substrate and the IR reflecting layer, wherein the dielectric undercoat comprises the first dielectric layer which is a medium index layer having a refractive index (n) from 1.9 to 2.1 and a second dielectric layer which is a high index layer having a refractive index (n) of at least 2.2, and wherein the first dielectric layer is located between the glass substrate and the second dielectric layer.

8. A coated article including a coating supported by a glass substrate, the coating comprising:
a first dielectric layer;
an infrared (IR) reflecting layer comprising silver on the glass substrate, located over at least the first dielectric layer;
a contact layer on the glass substrate located over and directly contacting the IR reflecting layer;
a multilayer overcoat comprising a dielectric high index layer having a refractive index (n) of at least 2.2, a dielectric medium index layer having a refractive index (n) of from 1.9 to 2.1, and a dielectric low index layer having a refractive index of no greater than 1.7, and wherein the medium index layer is located between the high index layer and the low index layer, and wherein the high index layer comprises an oxide of Bi and Nb, and contains more Nb than Bi;
a multilayer dielectric undercoat between the glass substrate and the IR reflecting layer, wherein the dielectric undercoat comprises the first dielectric layer which directly contacts the glass substrate and is a medium index layer having a refractive index (n) from 1.9 to 2.1, and a second dielectric layer which is a high index layer having a refractive index (n) of at least 2.2, and wherein in the undercoat the first dielectric layer is located between the glass substrate and the second dielectric layer; and
wherein the coating has a normal emissivity (E n ) of no greater than 0.2.

9. A coated article including a coating supported by a glass substrate, the coating comprising:
a first dielectric layer;
an infrared (IR) reflecting layer comprising silver on the glass substrate, located over at least the first dielectric layer;
a contact layer on the glass substrate located over and directly contacting the IR reflecting layer;
a multilayer overcoat comprising a dielectric high index layer comprising an oxide of bismuth, and a dielectric low index layer having a refractive index of no greater than 1.7, and wherein the low index layer is located between at least the high index layer comprising the oxide of bismuth and the contact layer, and wherein the high index layer comprises an oxide of Bi and Nb, and contains more Nb than Bi; and
wherein the coating has a normal emissivity (E n ) of no greater than 0.2 and a visible transmission of at least 80% measured monolithically.

Assignees

• Guardian Glass Llc
• Guardian Glass Llc

Inventors

• Ding Guowen
• Schweigert Daniel
• Lee Minh
• Boyce Brent

Classifications

• C03C17/3644 Primary

  the metal being silver · CPC title

• C03C17/36

  at least one coating being a metal · CPC title

• E06B2009/2417

  Light path control; means to control reflection · CPC title

• C03C2217/73

  Anti-reflective coatings with specific characteristics · CPC title

• C03C17/366

  Low-emissivity or solar control coatings · CPC title