Honeycomb structure

Patent metadata

Field	Value
Publication number	US-10632647-B2
Application number	US-201715453088-A
Country	US
Kind code	B2
Filing date	Mar 8, 2017
Priority date	Mar 25, 2016
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

A honeycomb structure has a pillar-shaped honeycomb structure body having porous partition walls which defines cells which forms a passage of liquid extended from an inflow end face toward an outflow end face, a circumferential wall arranged to surround a circumference of the partition walls. The honeycomb structure body has an outermost circumference cell structure including a complete cell arranged at the outermost circumference of the honeycomb structure body, a center cell structure formed by the cells arranged at a center part at an inner side to the outermost circumference cell structure, and a boundary wall arranged at a boundary part between the outermost circumference cell structure and the center cell structure. The outermost circumference cell structure and the center cell structure are formed as different structures to each other, and a thickness of the boundary wall is set to be thicker than a thickness of the circumferential wall.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a pillar-shaped honeycomb structure body having porous partition walls which define a plurality of cells to function as passages of liquid extended from an inflow end face toward an outflow end face, and a circumferential wall arranged to surround a circumference of the partition walls;
wherein a cell in which the whole circumference is defined by the partition walls among the cells is referred to as a complete cell, the honeycomb structure body has an outermost circumference cell structure including the complete cell formed at the outermost circumference of the honeycomb structure body, a center cell structure formed by a plurality of the cells formed at a center part at an inner side with respect to the outermost circumference cell structure, and a boundary wall arranged at a boundary part between the outermost circumference cell structure and the center cell structure,
wherein the outermost circumference cell structure and the center cell structure are formed by different structures to each other,
wherein a thickness of the boundary wall is set to be thicker than a thickness of the circumferential wall,
wherein the circumferential wall has a smooth, curved surface, and
wherein the partition walls, boundary wall and circumferential wall are formed as an integrally formed body.

2. The honeycomb structure according to claim 1 , wherein the thickness of the boundary wall is set to be 150% or more of the thickness of the circumferential wall.

3. The honeycomb structure according to claim 2 , wherein the thickness of the boundary wall is set in a range between 150% and 300% of the thickness of the circumferential wall.

4. The honeycomb structure according to claim 1 , wherein a cell density of the center cell structure is set to be larger than a cell density of the outermost circumference cell structure.

5. The honeycomb structure according to claim 1 , wherein an arrangement direction of repeated units of the cell in the center cell structure is inclined by an angle in a range between 10° and 50° with respect to an arrangement direction of repeated units of the cell in the outermost circumference cell structure.

6. The honeycomb structure according to claim 1 , wherein the center cell structure is formed by two or more cell structures having different cell densities, and a center boundary wall is arranged at a boundary part of the two or more cell structures having the different cell densities.

7. The honeycomb structure according to claim 1 , wherein the inflow end face and the outflow end face each have a circular shape or an oval shape.

Assignees

• Ngk Insulators Ltd

Inventors

• Kawakami Akifumi
• Sasaki Yuji
• Ito Mitsuhiro
• Morita Yukiharu

Classifications

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• B28B3/269

  For multi-channeled structures, e.g. honeycomb structures · CPC title

• B28B11/241

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• F01N2330/60

  Discontinuous, uneven properties of filter material, e.g. different material thickness along the longitudinal direction; Higher filter capacity upstream than downstream in same housing · CPC title

• B28B11/14

  for dividing shaped articles by cutting · CPC title