Honeycomb structural body

Patent metadata

Field	Value
Publication number	US-9533294-B2
Application number	US-201314374960-A
Country	US
Kind code	B2
Filing date	Jan 23, 2013
Priority date	Jan 27, 2012
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A honeycomb structural body has plural cell density sections having a cell density which is changed stepwise in a radial direction. A partition wall is formed between adjacent cell density sections. The cell density sections have a high cell density section having a maximum cell density, excepting an outermost cell density section formed at an outermost side, and a low cell density section having a minimum cell density, excepting an innermost cell density section formed at an innermost side. A relationship of V−Va≧Vb+Vs is satisfied, where V indicates a volume of the honeycomb structural body if the overall honeycomb structural body is composed of the high cell density section, Va indicates a volume of the high cell density section, Vb indicates a volume of the cell density section, and Vs indicates a volume of the boundary wall which separates the low cell density section from the cell density section formed immediately inside of the low cell density section.

First claim

The invention claimed is:

1. A honeycomb structural body as a monolithic body made of cordierite comprising partition walls arranged in a lattice shape and a plurality of cells surrounded by the partition walls,
wherein the honeycomb structural body comprises a plurality of cell density sections having a cell density changed stepwise in a radial direction from a central side to an outer peripheral side in a cross section which is perpendicular to an axial direction,
a boundary wall is formed between the cell density sections which are adjacent to each other in order to partition off these cell density sections,
the cell density sections comprise a high cell density section having a maximum cell density, excepting an outermost cell density section formed at an outermost side, and a low cell density section having a minimum cell density, excepting an innermost cell density section formed at an innermost side, and
the honeycomb structural body satisfies a relationship of
V−Va≧Vb+Vs, where reference character V indicates a volume of the honeycomb structural body if the overall honeycomb structural body is composed of the high cell density section only, reference character Va indicates a volume of the high cell density section, reference character Vb indicates a volume of the low cell density section, and reference character Vs indicates a volume of the boundary wall which separates the low cell density section from the cell density section formed immediately inside of the low cell density section.

2. The honeycomb structural body according to claim 1 , wherein the volumes V, Va, Vb and Vs in the honeycomb structural body satisfy a relationship 1≦(V−Va)/(Vb+Vs)≦1.72.

3. The honeycomb structural body according to claim 1 wherein the volumes V, Va, Vb and Vs in the honeycomb structural body satisfy a relationship of 1.2≦(V−Va)/(Vb+Vs)≦1.58.

4. The honeycomb structural body according to claim 1 , wherein the honeycomb structural body satisfies a relationship of Ta≦Tb, where reference character Ta indicates a thickness of the partition wall in the high cell density section, and reference character Tb indicates a thickness of the partition wall in the low cell density section.

5. The honeycomb structural body according to claim 1 , wherein the honeycomb structural body satisfies a relationship of 1<Ma/Mb<2, where reference character Ma indicates a cell density of the high cell density section, and reference character Mb indicates a cell density of the low cell density section.

6. The honeycomb structural body according to claim 1 , wherein the honeycomb structural body satisfies a relationship of 0.2≦r/R<1, where reference character R indicates a radius of the honeycomb structural body, and reference character r indicates a radius of the boundary wall which separates the high cell density section from the cell density section formed immediately outside of the high cell density section.

7. The honeycomb structural body according to claim 1 , wherein the high cell density section is arranged at the innermost side in the cell density sections.

8. The honeycomb structural body according to claim 5 , wherein the honeycomb structural body satisfies a relationship of 1.25<Ma/Mb<1.5, where reference character Ma indicates the cell density of the high cell density section, and reference character Mb indicates the cell density of the low cell density section.

9. The honeycomb structural body according to claim 6 , wherein the honeycomb structural body satisfies a relationship of 0.5<r/R<0.8, where reference character R indicates the radius of the honeycomb structural body, and reference character r indicates the radius of the boundary wall which separates the high cell density section from the cell density section formed immediately outside of the high cell density section.

Assignees

• Denso Corp
• Toyota Motor Co Ltd

Inventors

• Hayashi Naohiro
• Murata Masakazu
• Matsubara Hiroyuki
• Kuno Oji
• Suzuki Hiromasa

Classifications

• B01D53/94 Primary

  by catalytic processes · CPC title

• F01N2330/48

  characterised by the number of flow passages, e.g. cell density · CPC title

• B01J29/70 Primary

  of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 · CPC title

• B01J35/04

  Operations & Transport · mapped topic

• F01N2330/34

  with flow channels of polygonal cross section · CPC title