Honeycomb structural body

Patent metadata

Field	Value
Publication number	US-9403339-B2
Application number	US-201414221905-A
Country	US
Kind code	B2
Filing date	Mar 21, 2014
Priority date	Mar 22, 2013
Publication date	Aug 2, 2016
Grant date	Aug 2, 2016

Abstract

A honeycomb structural body has cells surrounded by cell walls arranged in a lattice-like shape. A cross section is divided into a central section and an outer peripheral section. The outer peripheral section surrounds the central section through a boundary partition wall. The outer peripheral section is lower in a cell density than the central section. The cells contain imperfectly shaped cells in contact directly with the boundary partition wall. In the imperfectly shaped cells, first specific imperfectly shaped cells are smaller in opening area than second specific imperfectly shaped cells. Each first specific imperfectly shaped cells has an opening area of not more than a predetermined area S=(P−T) 2 /8. P and T indicate a cell pitch and a thickness of each cell wall, respectively. The opening section of the first specific imperfectly shaped cells is closed by the same raw material of the cell walls.

First claim

What is claimed is:

1. A honeycomb structural body comprising:
cell walls arranged in a lattice-like shape; and
a plurality of cells formed by the cell walls so that each of the cells is surrounded by the cell walls, wherein
a cross-sectional area of the honeycomb structural body in a direction which is perpendicular to an axial direction of the honeycomb structural body is divided into a central section and an outer peripheral section by a boundary partition wall,
the central section includes a central axis of the honeycomb structural body and is arranged in an inside of the boundary partition wall,
the outer peripheral section is arranged at an outside of the central section through the boundary partition wall so that the outer peripheral section surrounds the central section,
the outer peripheral section has a cell density which is lower than a cell density of the central section,
the cells in the central section and the outer peripheral section contain imperfectly shaped cells which are in contact directly with the boundary partition wall,
the imperfectly shaped cells formed in the central section and the outer peripheral section are facing to each other through the boundary partition wall,
the imperfectly shaped cells formed in the central section and the outer peripheral section are divided into a first imperfectly shaped cell group and a second imperfectly shaped cell group,
each of the imperfectly shaped cells in the first imperfectly shaped cell group is smaller in an opening area of an opening section than each of the imperfectly shaped cells in the second imperfectly shaped cell group,
the first imperfectly shaped cell group comprising first specific imperfectly shaped cells, an opening area of the opening section of each of the first specific imperfectly shaped cells is not more than a predetermined area S,
the opening section of each of the first specific imperfectly shaped cells is plugged by a same raw material with which the cell walls are formed, and
the predetermined area S is expressed by an equation of:
S =( P−T ) 2 /8,

where P indicates a cell pitch of the cells arranged in the central section and the outer peripheral section and T indicates a thickness of the cell walls.

2. The honeycomb structural body according to claim 1 , wherein the opening area of the opening section of each of the imperfectly shaped cells in the first imperfectly shaped cell group is less than a half of an opening area of an opening section of a perfectly shaped cell in the central section and the outer peripheral section.

3. The honeycomb structural body according to claim 1 , wherein the honeycomb structural body is made of cordierite and comprises the cell walls, the cells having a quadrilateral shape having four sides and surrounded by the cell walls, and an outer peripheral wall having a cylindrical shape surrounding an outer peripheral surface of the cell walls of the honeycomb structural body, and the cells, the cell walls and the outer peripheral wall are assembled together,
the boundary partition wall has a thickness of 0.2 mm, the central section has a cell density of 600/inch 2 , the outer peripheral section has a cell density of 400/inch 2 , the cells in the central section has a cell pitch of 1.04 mm and the cell walls in the central section has a thickness of 0.075 mm, and the cells in the outer peripheral section have a cell pitch of 1.27 mm and the cell walls in the outer peripheral section have a thickness of 0.09 mm.

4. The honeycomb structural body according to claim 1 , wherein
the second imperfectly shaped cell group in the imperfectly shaped cells formed in the central section and the outer peripheral section comprises second specific imperfectly shaped cells,
each of the second specific imperfectly shaped cells has a quadrilateral shape having four sides, and an opening section having a second opening area of not more than the predetermined area (S),
the second opening area is larger than the first opening area of the opening section of each of the first specific imperfectly shaped cell, and
the second specific imperfectly shaped cells are plugged by the same raw material forming the cell walls.

5. The honeycomb structural body according to claim 4 , wherein the opening area of the opening section of each of the imperfectly shaped cells in the second imperfectly shaped cell group is not less than a half of an opening area of an opening section of a perfectly shaped cell in the central section and the outer peripheral section.

6. The honeycomb structural body according to claim 4 , wherein the honeycomb structural body is made of cordierite and comprises the cell walls, the cells having a quadrilateral shape having four sides and surrounded by the cell walls, and an outer peripheral wall having a cylindrical shape surrounding an outer peripheral surface of the cell walls of the honeycomb structural body, and the cells, the cell walls and the outer peripheral wall are assembled together,
the boundary partition wall has a thickness of 0.2 mm, the central section has a cell density of 600/inch 2 , the outer peripheral section has a cell density of 400/inch 2 , the cells in the central section has a cell pitch of 1.04 mm and the cell walls in the central section has a thickness of 0.075 mm, and the cells in the outer peripheral section have a cell pitch of 1.27 mm and the cell walls in the outer peripheral section have a thickness of 0.09 mm.

Assignees

• Denso Corp

Inventors

• Murata Masakazu

Classifications

• F01N2330/06

  Ceramic, e.g. monoliths · CPC title

• B01D2046/2496

  Operations & Transport · mapped topic

• Y10T428/24157

  Filled honeycomb cells [e.g., solid substance in cavities, etc.] · CPC title

• F01N2330/60

  Discontinuous, uneven properties of filter material, e.g. different material thickness along the longitudinal direction; Higher filter capacity upstream than downstream in same housing · CPC title

• F01N3/2828

  Ceramic multi-channel monoliths, e.g. honeycombs · CPC title