Fresh air supply device for an internal combustion engine of a motor vehicle

Patent metadata

Field	Value
Publication number	US-10557420-B2
Application number	US-201716081411-A
Country	US
Kind code	B2
Filing date	Mar 3, 2017
Priority date	Mar 3, 2016
Publication date	Feb 11, 2020
Grant date	Feb 11, 2020

Abstract

A fresh air supply device for an internal combustion engine may include a housing and a flap arrangement arranged in the housing. The flap arrangement may include at least one flap for controlling a fresh air flow through a fresh air path to a respective cylinder of the internal combustion engine. The flap arrangement may include a common actuator shaft connected to the at least one flap in a torque-proof manner and mounted rotatably about an axis of rotation in a plurality of bearings of the flap arrangement. The actuator shaft may have at least one actuator shaft section in which the actuator shaft has a right-angle bend configured to interact with a stop present on the housing for limiting rotational movement of the actuator shaft.

First claim

The invention claimed is:

1. A fresh air supply device for an internal combustion engine, comprising:
a housing and a flap arrangement arranged in the housing, the flap arrangement including at least one flap for controlling a fresh air flow through a fresh air path to a respective cylinder of the internal combustion engine;
the flap arrangement including a common actuator shaft connected to the at least one flap in a torque-proof manner and mounted rotatably about an axis of rotation in a plurality of bearings of the flap arrangement; and
the actuator shaft having at least one actuator shaft section in which the actuator shaft has a right-angle bend configured to interact with a stop present on the housing for limiting a rotational movement of the actuator shaft.

2. The fresh air supply device according to claim 1 , wherein the actuator shaft, with respect to the rotational movement about the axis of rotation, has at least one end position, in which the at least one actuator shaft section with the right-angle bend lies against at least one of the housing and a component fixedly connected to the housing such that the at least one of the housing and the component define the stop.

3. The fresh air supply device according to claim 1 , wherein the actuator shaft is adjustable to a closed position, in which the at least one flap closes the fresh air path, and an open position, in which the at least one flap frees the fresh air path for flowing through with fresh air with a maximum flow cross-section.

4. The fresh air supply device according to claim 3 , wherein:
the actuator shaft, with respect to the rotational movement about the axis of rotation, has a first end position, in which the at least one actuator shaft section lies against a first housing wall section of the housing; and
the first end position is identical to one of the closed position and the open position.

5. The fresh air supply device according to claim 3 , wherein:
the actuator shaft, with respect to the rotational movement about the axis of rotation, has a second end position, in which the at least one actuator shaft section lies against a second housing wall section of the housing; and
the second end position is identical to one of the open position and the closed position.

6. The fresh air supply device according to claim 1 , wherein:
the fresh air path includes, in a region of the actuator shaft, at least a first surround and a second surrounds;
the second surround arranged at a distance from the first surrounds;
at least the first surround surrounds a flow cross-section controllable via the at least one flap; and
the at least one actuator shaft section with the right-angle bend is arranged in a region between the two surrounds.

7. The fresh air supply device according to claim 6 , wherein at least one of a first housing wall section and a second housing wall section is arranged between the two surrounds.

8. The fresh air supply device according to claim 6 , wherein at least one of a first housing wall section and a second housing wall section connects the two surrounds to one another.

9. The fresh air supply device according to claim 4 , wherein the housing includes a second housing wall section, the two housing wall sections forming substantially a 90° angle to one another.

10. The fresh air supply device according to claim 4 , wherein the housing includes a second housing wall section, the two housing wall sections integrally provided on the housing.

11. The fresh air supply device according to claim 3 , wherein:
the at least one flap, when the actuator shaft is in the closed position, defines a virtual flap plane; and
one of a first housing wall section and a second housing wall section is arranged in one of the flap plane and a plane extending parallel to the flap plane.

12. The fresh air supply device according to claim 1 , wherein the at least one flap is arranged outside of the at least one actuator shaft section.

13. The fresh air supply device according to claim 1 , wherein the actuator shaft has at least one additional actuator shaft section with a right-angle bend, in a region of which the at least one flap is connected to the actuator shaft in a torque-proof manner.

14. The fresh air supply device according to claim 1 , wherein the actuator shaft is provided as a single piece.

15. The fresh air supply device according to claim 1 , wherein:
an axial direction is defined through the axis of rotation; and
the at least one actuator shaft section with the right-angle bend is an axial end section of the actuator shaft.

16. The fresh air supply device according to claim 1 , further comprising drive device drivingly connected to a longitudinal end of the actuator shaft, wherein:
the actuator shaft is connected in a torque-proof manner to at least two flaps arranged at a distance from one another; and
the at least one actuator shaft section with the right-angle bend is arranged axially between the longitudinal end of the actuator shaft and a flap disposed axially adjacent to the drive device.

17. An internal combustion engine comprising a fresh air supply device including:
a housing and a flap arrangement arranged in the housing, the flap arrangement including at least one flap for controlling a fresh air flow through a fresh air path to a respective cylinder of the internal combustion engine;
the flap arrangement including a common actuator shaft connected to the at least one flap in a torque-proof manner and mounted rotatably about an axis of rotation in a plurality of bearings of the flap arrangement; and
the actuator shaft having at least one actuator shaft section in which the actuator shaft has a right-angle bend configured to interact with a stop present on the housing for limiting rotational movement of the actuator shaft.

18. The fresh air supply device according to claim 13 , wherein the at least one flap is mounted on the at least one additional actuator shaft section.

19. The fresh air supply device according to claim 3 , wherein:
the actuator shaft is rotatable to a first end position and a second end position;
the at least one actuator shaft section lies against a first housing wall section of the housing when the actuator shaft is in the first end position;
the at least one actuator shaft section lies against a second housing wall section of the housing when the actuator shaft is in the second end position;
the first end position is identical to one of the open position and the closed position; and
the second end position is identical to the other of the open position and the closed position.

20. A fresh air supply device for an internal combustion engine, comprising:
a housing and a flap arrangement arranged in the housing, the flap arrangement including at least one flap for controlling a fresh air flow through a fresh air path to a respective cylinder of the internal combustion engine;
the flap arrangement including a common actuator shaft connected to the at least one flap in a torque-proof manner and mounted rotatably about an axis of rotation in a plurality of bearings of the flap arrangement, the axis of rotation defining an axial direction;
the actuator shaft having at least one actuator shaft section in which the actuator shaft has a right-angle bend configured to interact with a stop present on the housing for limiting rotational movement of the actuator shaft;
the actuator shaft having at least one additional actuator shaft section with a right-angle bend; and
wherein the at least on

Assignees

• Mahle Int Gmbh

Inventors

• Eichner Jochen
• Schatz Daniel

Classifications

• F02D9/106

  Sealing of the valve shaft in the housing, e.g. details of the bearings · CPC title

• F02B27/0273

  Flap valves · CPC title

• F02D9/1095 Primary

  Rotating on a common axis, e.g. having a common shaft · CPC title

• F02D9/1065

  Mechanical control linkage between an actuator and the flap, e.g. including levers, gears, springs, clutches, limit stops of the like · CPC title

• F02D9/104 Primary

  Shaping of the flow path in the vicinity of the flap, e.g. having inserts in the housing · CPC title