System for tail gas treatment of sulfur recovery units

Patent metadata

Field	Value
Publication number	US-10556805-B2
Application number	US-201916271407-A
Country	US
Kind code	B2
Filing date	Feb 8, 2019
Priority date	Dec 5, 2017
Publication date	Feb 11, 2020
Grant date	Feb 11, 2020

Abstract

A process for recovering sulfur from a tail gas stream comprising the steps of providing a tail gas stream to a chemical looping combustion (CLC) unit, the tail gas stream comprising a sulfide component, providing an oxygen carrier to the CLC unit, the oxygen carrier comprising a calcium carbonate, providing an air stream to the CLC unit, the air stream comprising oxygen, and reacting the sulfide component in the CLC unit with the calcium compound and the air to produce a product effluent, the product effluent comprising calcium sulfate.

First claim

That which is claimed is:

1. A system for recovering sulfur from a tail gas stream, the system comprising:
an air reactor, where the air reactor operates at an air reaction temperature and an air reaction pressure, where the air reactor comprises a fluidized bed reactor, where the fluidized bed comprises calcium carbonate;
an air reactor separator fluidly connected to the air reactor and a calciner separator, where the air reactor separator comprises a solid-gas separation unit;
the calciner unit fluidly connected to the air reactor separator and a calciner separator, where the calciner unit operates at a calciner reaction temperature and a calciner reaction pressure;
the calciner separator fluidly connected to the calciner unit and a fuel reactor, where the calciner separator comprises a solid-gas separation unit;
the fuel reactor fluidly connected to the calciner separator, where the fuel reactor operates at a fuel reaction temperature and fuel reaction pressure, where the fuel reactor comprises a fluidized bed reactor, where the fluidized bed comprises calcium carbonate; and
a fuel reactor separator fluidly connected to the fuel reactor and the air reactor, where the fuel reactor separator comprises a solid-gas separation unit.

2. The system of claim 1 , wherein the fuel reaction pressure is atmospheric pressure, and further wherein the fuel reaction temperature is between 800 deg C. and 850 deg C.

3. The system of claim 1 , wherein the air reaction pressure is atmospheric pressure, and further wherein the air reaction temperature is between 600 deg C. and 1300 deg C.

4. The system of claim 1 , wherein the calciner reaction pressure is atmospheric pressure, and further wherein the calciner reaction temperature is between 850 deg C. and 950 deg C.

5. A system for recovering sulfur from a tail gas stream, the system comprising:
an air reactor, where the air reactor operates at an air reaction temperature and an air reaction pressure, where the air reactor comprises a fluidized bed reactor, where the fluidized bed comprises calcium carbonate;
an air reactor separator fluidly connected to the air reactor and a calciner separator, where the air reactor separator comprises a solid-gas separation unit;
the calciner unit fluidly connected to the air reactor separator, where the calciner unit operates at a calciner reaction temperature and a calciner reaction pressure;
a calciner separator fluidly connected to the calciner unit and a fuel reactor, where the calciner separator comprises a solid-gas separation unit;
the fuel reactor fluidly connected to the calciner separator, where the fuel reactor operates at a fuel reaction temperature and fuel reaction pressure, where the fuel reactor comprises a fluidized bed reactor, where the fluidized bed comprises calcium carbonate;
a fuel reactor separator fluidly connected to the fuel reactor, the air reactor, and a reducing reactor, where the fuel reactor separator comprises a solid-gas separation unit;
the reducing reactor fluidly connected to the fuel reactor separator and the air reactor separator, where the reducing reactor operates at a reducing pressure and a reducing temperature; and
a reducing reactor separator fluidly connected to the reducing reactor and the calciner unit, where the reducing reactor separator comprises a solid-gas separation unit.

6. The system of claim 5 , wherein the fuel reaction pressure is atmospheric pressure, and further wherein the fuel reaction temperature is between 800 deg C. and 850 deg C.

7. The system of claim 5 , wherein the air reaction pressure is atmospheric pressure, and further wherein the air reaction temperature is between 600 deg C. and 1300 deg C.

8. The system of claim 5 , wherein the calciner reaction pressure is atmospheric pressure, and further wherein the calciner reaction temperature is between 850 deg C. and 950 deg C.

9. The system of claim 5 , wherein the reducing pressure is atmospheric pressure, and further wherein the reducing temperature is between 650 deg C. and 700 deg C.

10. A system for recovering sulfur from a tail gas stream, the system comprising:
a sulfur recovery unit, the sulfur recovery unit configured to produce a tail gas stream and an elemental sulfur stream from an acid gas stream; and
a chemical looping combustion (CLC) unit fluidly connected to the sulfur recovery unit, the CLC unit configured to produce a product effluent, the product effluent comprising calcium sulfate.

11. The system of claim 10 , wherein the CLC unit comprises the system according to claim 1 .

12. The system of claim 10 , wherein the CLC unit comprises the system according to claim 5 .

13. The system of claim 10 , further comprising:
a gas sweetening unit fluidly connected to the sulfur recovery unit, the gas sweetening unit configured to produce the acid gas stream from a sour gas stream, where the sour gas stream comprises hydrogen sulfide, product gases, and combinations of the same.

14. The system of claim 10 , further comprising:
a gas sweetening unit fluidly connected to a membrane unit, the gas sweetening unit configured to produce the acid gas stream from a sour gas stream, where the sour gas stream comprises hydrogen sulfide, product gases, and combinations of the same; and
a membrane unit fluidly connected to the gas sweetening unit, the membrane unit configured to produce a hydrogen sulfide rich acid gas from the acid gas stream, where the hydrogen sulfide rich acid gas is introduced to the sulfur recovery unit such that the tail gas stream is produced form the hydrogen sulfide rich acid gas.

Assignees

• Saudi Arabian Oil Co

Inventors

• Harale Aadesh
• Younes Mourad
• Musawi Maytham

Classifications

• B01J8/1827

  the fluidising gas being a reactant · CPC title

• C01B17/0417

  Combustion reactors · CPC title

• B01D2251/404

  of calcium · CPC title

• C01B17/168

  Purification · CPC title

• F23C10/10

  the separation apparatus being located outside the combustion chamber · CPC title