Infrared absorbing fine particles, dispersion liquid using the same, dispersion body, laminated transparent base material, film, glass, and method for producing the same

Patent metadata

Field	Value
Publication number	US-10486982-B2
Application number	US-201615765230-A
Country	US
Kind code	B2
Filing date	Sep 20, 2016
Priority date	Sep 30, 2015
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

ATO infrared absorbing fine particles having high coloring property (high light absorption property) which has both excellent dispersibility and solar radiation shielding properties and can reduce a use amount of ATO infrared ray absorbing fine particles can be provided, wherein crystal lattice constant a is 4.736 Å or more and 4.743 or less, crystal lattice constant c is 3.187 Å or more and 3.192 Å or less, and a crystallite size is 5.5 nm or more and 10.0 nm or less, which are analyzed by an X-ray diffraction measurement result.

First claim

The invention claimed is:

1. Infrared absorbing fine particles, which are antimony-containing tin oxide (ATO) fine particles having a crystal lattice constant a being 4.736 Å or more and 4.743 Å or less, a crystal lattice constant c being 3.187 Å or more and 3.192 Å or less, and a crystallite size being 5.5 nm or more and 10.0 nm or less, wherein
in the ATO fine particles, Sn element is contained in a concentration of 66.0 mass % or more and 70.0 mass % or less and Sb element is contained in a concentration of 8.0 mass % or more and 9.0 mass % or less, and
a value obtained by a volume resistivity measurement performed to a green compact of the ATO fine particles is 0.05 Ω·cm or more and 0.35 Ω·cm or less.

2. The infrared absorbing fine particles according to claim 1 , wherein the crystallite size is 6.0 nm or more and 9.0 nm or less.

3. An infrared absorbing fine particle dispersion liquid which is a dispersion liquid in which the infrared absorbing fine particles of claim 1 are dispersed in a liquid medium, and the liquid medium is selected from water, an organic solvent, an oil and fat, a liquid resin, a plasticizer in a liquid state, or a mixture thereof.

4. The infrared absorbing fine particle dispersion liquid according to claim 3 , wherein a dispersed particle size of the infrared absorbing fine particles contained in the infrared absorbing fine particle dispersion liquid is 1 nm or more and 110 nm or less.

5. The infrared absorbing fine particle dispersion liquid according to claim 3 , wherein a content of the infrared absorbing fine particles contained in the infrared absorbing fine particle dispersion liquid is 1 mass % or more and 50 mass % or less.

6. The infrared absorbing fine particle dispersion liquid according to claim 3 , wherein when the infrared absorbing fine particle dispersion liquid is diluted with the liquid medium or concentrated by removing the liquid medium so that a visible light transmittance is 70%, a solar radiation transmittance is 40% or more and 50% or less and infrared absorbing fine particles of 5.0 g/m 2 or more and 7.0 g/m 2 or less per unit projected area are contained.

7. An infrared absorbing fine particle dispersion body, containing the infrared absorbing fine particles of claim 1 and a thermoplastic resin.

8. The infrared absorbing fine particle dispersion body according to claim 7 , wherein the thermoplastic resin is any one of one resin selected from the group consisting of polyethylene terephthalate resin, polycarbonate resin, acrylic resin, styrene resin, polyamide resin, polyethylene resin, vinyl chloride resin, olefin resin, epoxy resin, polyimide resin, fluororesin, ethylene vinyl acetate copolymer, and polyvinyl acetal resin, or a mixture of two or more resins selected from the above resin group, or copolymers of two or more resins selected from the above resin group.

9. The infrared absorbing fine particle dispersion body according to claim 7 , wherein the infrared absorbing fine particles are contained in an amount of 0.01 mass % or more and 25 mass % or less.

10. The infrared absorbing fine particle dispersion body according to claim 7 , wherein the infrared absorbing fine particle dispersion body has a sheet shape, a board shape or a film shape.

11. The infrared absorbing fine particle dispersion body according to claim 7 , wherein infrared absorbing fine particles are contained in an amount of 5.0 g/m 2 or more and 7.0 g/m 2 or less per unit projected area, the infrared absorbing fine particles being formed as a dispersion body having a solar radiation transmittance of 42% or more and 52% or less when its visible light transmittance is 70%.

12. An infrared absorbing laminated transparent base material, wherein the infrared absorbing fine particle dispersion body of claim 7 is present between a plurality of transparent base materials.

13. An infrared absorbing film or an infrared absorbing glass, having a coating layer on at least one side of a transparent base material selected from a transparent film base material or a transparent glass base material, wherein the coating layer is a binder resin containing the infrared absorbing fine particles of claim 1 .

14. The infrared absorbing film or the infrared absorbing glass according to claim 13 , wherein the binder resin is a UV curable resin binder.

15. The infrared absorbing film or the infrared absorbing glass according to claim 13 , wherein a thickness of the coating layer is 1 μm or more and 10 μm or less.

16. The infrared absorbing film according to claim 13 , wherein the transparent film base material is a polyester film.

17. The infrared absorbing film or the infrared absorbing glass according to claim 13 , wherein a content of the infrared absorbing fine particles contained in the coating layer per unit projected area is 5.0 g/m 2 or more and 7.0 g/m 2 or less.

18. A method for producing infrared absorbing fine particles, comprising:
dropping an alcohol solution in which an antimony compound is dissolved and an alkaline solution in parallel into a solution of a tin compound having a liquid temperature of 60° C. or more and less than 70° C., to thereby generate and precipitate a hydroxide containing tin and antimony;
repeating decantation on the precipitate and washing it until conductivity of a supernatant liquid of a washing liquid in the decantation becomes 1 mS/cm or less;
placing the washed precipitate into the alcohol solution and stirring it to thereby perform wet-treatment so as to obtain a wetted product;
drying the wet-treated product to thereby obtain an antimony-containing tin oxide (ATO) infrared absorbing fine particle precursor; and
heating the ATO infrared absorbing fine particle precursor at 700° C. or more and less than 850° C. in an air atmosphere and firing it for 1 hour or more and 5 hours or less to thereby obtain ATO infrared absorbing fine particles, wherein
in the ATO fine particles, Sn element is contained in a concentration of 66.0 mass % or more and 70.0 mass % or less and Sb element is contained in a concentration of 8.0 mass % or more and 9.0 mass % or less, and
a value obtained by a volume resistivity measurement performed to a green compact of the ATO fine particles is 0.05 Ω·cm or more and 0.35 Ω·cm or less.

19. The method for producing infrared absorbing fine particles according to claim 18 , wherein in the generating and precipitating the hydroxide containing tin and antimony, a solution of 100 parts by weight of a tin compound in terms of tin (IV) oxide and an alcohol solution in which 9.0 parts by weight or more and 11.0 parts by weight or less of an antimony compound is dissolved in terms of element of antimony are dropped in parallel, into the alkaline solution having a liquid temperature of 60° C. or more and less than 70° C.

Assignees

• Sumitomo Metal Mining Co

Inventors

• TSUNEMATSU Hirofumi
• Fukuda Kenji
• Fujita Kenichi

Classifications

• C01G30/00 Primary

  Compounds of antimony · CPC title

• G02B5/22

  Absorbing filters {(G02B5/201 - G02B5/208 take precedence)} · CPC title

• C09K3/00

  Materials not provided for elsewhere · CPC title

• C01P2002/77

  by unit-cell parameters, atom positions or structure diagrams · CPC title

• C01G19/00 Primary

  Compounds of tin · CPC title